Page 2 - From Miller to You
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributorto receive the latest full line catalog orindividual catalog sheets. To locate your nearestdistributor call 1-800-4-A-Miller. Thank y...
Page 3 - Warning; TABLE OF CONTENTS; WARNING
The following terms are used interchangeably throughout this manual: Stick = SMAW MIG = GMAW CALIFORNIAProposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. TABLE OF CONTENTS SECTION...
Page 5 - ELECTRIC SHOCK can kill.; FUMES AND GASES can be hazardous.
OM-129 647 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING rom _nd_11/98 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Marks a special safety message. Means “Note”; not safety related. Th...
Page 6 - FLYING METAL can injure eyes.; STEAM AND HOT COOLANT can burn.
OM-129 647 Page 2 Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explos...
Page 7 - FLYING SPARKS can cause injury.; TILTING OF TRAILER can cause injury.
OM-129 647 Page 3 MOVING PARTS can cause injury. Keep away from fans, belts, and rotors. Keep all doors, panels, covers, and guards closed and securely in place. Stop engine before installing or connecting unit. Have only qualified people remove guards or covers for maint- enance and troubleshooting...
Page 8 - ARC WELDING can cause interference.
OM-129 647 Page 4 H.F. RADIATION can cause interference. High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment. Have only qualified persons familiar with electronic equipment perform this installation. The user is responsible for having a...
Page 9 - UN CHOC ÉLECTRIQUE peut tuer.
OM-129 647 Page 5 SECTION 1 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION rom _nd_fre 5/97 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives. Identifie un mes...
Page 10 - LES CHAMPS MAGNÉTIQUES peuvent; -3. Dangers existant en relation avec le moteur
OM-129 647 Page 6 Le soudage effectué sur des conteneurs fermés tels que des réservoirs, tambours ou des conduites peut provoquer leur éclatement. Des étincelles peuvent être projetées de l’arc de soudure. La projection d’étincelles, des pièces chaudes et des équipements chauds peut provoquer des in...
Page 11 - et la maintenance; UNE REMORQUE QUI BASCULE peut
OM-129 647 Page 7 DES ORGANES MOBILES peuvent provoquer des blessures. Ne pas approcher les mains des ventilateurs, cour- roies et autres pièces en mouvement. Maintenir fermés et fixement en place les portes, panneaux, recouvrements et dispositifs de protection. Arrêter le moteur avant d’installer o...
Page 12 - -6. Information sur les champs électromagnétiques
OM-129 647 Page 8 LE RAYONNEMENT HAUTE FRÉ- QUENCE (H.F.) risque de provoquer des interférences. Le rayonnement haute fréquence (H.F.) peut provoquer des interférences avec les équipements de radio − navigation et de communication, les services de sécurité et les ordinateurs. Demander seulement à de...
Page 14 - Dimensions; Weight
OM-129 647 Page 10 3-2. Dimensions, Weights, And Operating Angles Dimensions Height 47-5/8 in (1210 mm) Width 31-1/4 in (794 mm) L Depth 60-1/2 in (1537 mm) Engine End Do not exceed operating angles while running or engine damage will occur. A 59-1/8 in (1502 mm) running or engine damage will occur....
Page 23 - Socket Information
OM-129 647 Page 19 4-10. Remote 14 Receptacle RC3 Information (Optional) Socket* Socket Information A J B K I A 24 volts ac. Protected by circuit breaker CB4. B I C L N H D M G B Contact closure to A completes 24 volts ac contactor control circuit. D M G E F I 115 volts ac. Protected by circuit brea...
Page 29 - -2. Optional Auxiliary Power Receptacles
OM-129 647 Page 25 6-2. Optional Auxiliary Power Receptacles Ref. ST-180 933-B / Ref. ST-182 266 Auxiliary power is not affectedby weld output. If a circuit breaker continues to open, contact Factory Autho- rized Service Agent. GFCI Receptacle Option 1 120 V 15 A AC GFCI Receptacle GFCI1 Auxiliary p...
Page 30 - -3. Connecting Optional Auxiliary Power Plant
OM-129 647 Page 26 6-3. Connecting Optional Auxiliary Power Plant Ref. S-180 187-A Stop engine. Power and weld outputs are live at the same time. Discon- nect or insulate unused cables. Have qualified person install according to circuit diagram and Auxiliary Power Guidelines Booklet (M176 712).Remov...
Page 31 - used for an extended period.; NOTE
OM-129 647 Page 27 SECTION 7 − MAINTENANCE & TROUBLESHOOTING 7-1. Routine Maintenance Follow the storage procedure in the engine owner’s manual if the unit will not be used for an extended period. NOTE Recycle engine fluids. Stop engine before maintaining. See also Engine Manual and Maintenance ...
Page 34 - -4. Servicing Fuel And Lubrication Systems
OM-129 647 Page 30 7-4. Servicing Fuel And Lubrication Systems Ref. ST-158 633-C / Ref. ST-180 933-B Stop engine and let cool. 1 Oil Filter 2 Oil Drain Plug 3 Oil Drain Hose (Optional) 4 Oil Fill Cap 5 Primary Fuel Filter (Fuel/ Water Separator) 6 Petcock 7 Secondary Fuel Filter 8 Fuel Shutoff Valve...
Page 35 - -6. Servicing Optional Ether Starting Aid
OM-129 647 Page 31 7-5. Adjusting Engine Speed ST-045 768-B Engine speed is factory set and should not require adjustment. Af- ter tuning engine, check engine speed with tachometer. See table for proper no load speed. If neces- sary, adjust speed as follows:1 Plastic Cap 2 High Speed Stop Screw 3 Lo...
Page 36 - -7. Checking And Replacing Alternator Belt
OM-129 647 Page 32 7-7. Checking And Replacing Alternator Belt ST-158 632 / Ref. ST-180 933-B Stop engine. To check belt tension: Remove rear panel.1 Alternator V-Belt 2 Crank Pulley 3 Alternator Pulley Place straight edge along top of pulleys. Pull down belt as far as it will go, then measure dista...
Page 38 - -9. Inspecting And Cleaning Optional Spark Arrestor Muffler; -10. Overload Protection For Models With CV Option
OM-129 647 Page 34 7-9. Inspecting And Cleaning Optional Spark Arrestor Muffler ST-800 633-B / Ref. ST-180 933-B Stop engine and let cool. 1 Spark Arrestor Muffler 2 Cleanout Plug Remove plug and remove any dirt covering cleanout hole.3 Exhaust Pipe Start engine and run at idle speed to blow out cle...
Page 42 - Notes
Page 46 - SECTION 9
OM-129 647 Page 42 SECTION 9 − RUN-IN PROCEDURE run_in1 6/96 9-1. Wetstacking 1 Welding Generator Run diesel engines near rated output during run-in period to prop- erly seat piston rings and prevent wetstacking. See nameplate or rating label to find rated output. Do not idle engine longer than nece...
Page 49 - AUXILIARY POWER GUIDELINES; 0-2. Grounding Generator To Truck Or Trailer Frame; OR
OM-129 647 Page 45 SECTION 10 − AUXILIARY POWER GUIDELINES 10-1. Selecting Equipment aux_pwr 2/99 − Ref. ST-159 730 / ST-800 577 1 Auxiliary Power Receptacles − Neutral Bonded To Frame 2 3-Prong Plug From Case Grounded Equipment 3 2-Prong Plug From Double Insulated Equipment OR 2 Be sure equipment h...
Page 50 - 0-3. Grounding When Supplying Building Systems
OM-129 647 Page 46 10-3. Grounding When Supplying Building Systems ST-800 576-B 1 Equipment Grounding Terminal 2 Grounding Cable Use #10 AWG or larger insulated copper wire.3 Ground Device Ground generator to system earth ground if supplying power to a premises (home, shop, farm) wiring system. GND/...
Page 51 - 0-5. Approximate Power Requirements For Industrial Motors
OM-129 647 Page 47 10-5. Approximate Power Requirements For Industrial Motors Industrial Motors Rating Starting Watts Running Watts Split Phase 1/8 HP 800 300 1/6 HP 1225 500 1/4 HP 1600 600 1/3 HP 2100 700 1/2 HP 3175 875 Capacitor Start-Induction Run 1/3 HP 2020 720 1/2 HP 3075 975 3/4 HP 4500 140...
Page 52 - 0-7. Approximate Power Requirements For Contractor Equipment
OM-129 647 Page 48 10-7. Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Hand Drill 1/4 in 350 350 3/8 in 400 400 1/2 in 600 600 Circular Saw 6-1/2 in 500 500 7-1/4 in 900 900 8-1/4 in 1400 1400 Table Saw 9 in 4500 1500 10 in 6300 1800 Band Saw ...
Page 54 - 0-10. Typical Connections To Supply Standby Power
OM-129 647 Page 50 10-10. Typical Connections To Supply Standby Power S-0405-A 1 Power Company Service Meter 2 Main and Branch Overcurrent Protection 3 Double-Pole, Double-Throw Transfer Switch Obtain and install correct switch. Switch rating must be same as or greater than the branch overcur- rent ...
Page 56 - PARTS LIST
OM-129 647 Page 52 SECTION 11 − PARTS LIST 1 3 2 4 5 6 7 6 8 9 10 6 7 11 12 13 14 15 16 17 18 19 20 21 22 23 6 7 6 7 10 24 25 26 70 69 66 65 64 74 75 76 77 78 79 80 81 82 83 84 85 86 Fig 11-5 87 Fig 11 − 6 & Fig 11-7 88 89 90 91 92 93 Fig 11-2 96 97 98 99 100 101 94 95 Hardware is common andnot ...
Page 70 - Please complete and retain with your personal records.; Resources Available
PRINTED IN USA © 1999 Miller Electric Mfg. Co. 7/99 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters − USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 Europe...
