Miller Bobcat 225G - Manual

Miller Bobcat 225G

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Table of Contents:

  • Page 2 – TABLE OF CONTENTS
  • Page 3 – SECTION 1 – SAFETY PRECAUTIONS FOR ARC WELDING; Symbol Usage; Arc Welding Hazards; WARNING; ELECTRIC SHOCK can kill.
  • Page 4 – Engine Hazards; ENGINE EXHAUST GASES can kill.; MOVING PARTS can cause injury.
  • Page 5 – Additional Installation, Operation, And Maintenance Hazards; Principal Safety Standards; EMF Information
  • Page 6 – SECTION 2 – DEFINITIONS; Symbol Definitions
  • Page 7 – SECTION 3 – INSTALLATION; Installing Welding Generator
  • Page 8 – Fuel Consumption; Engine Prestart Checks
  • Page 10 – SECTION 4 – OPERATING WELDING GENERATOR; Front Panel Controls
  • Page 11 – Duty Cycle
  • Page 12 – SECTION 5 – OPERATING AUXILIARY EQUIPMENT; Standard Receptacles
  • Page 13 – Optional Auxiliary Power Receptacles
  • Page 14 – Wiring Optional 240 Volt Plug
  • Page 15 – SECTION 6 – MAINTENANCE AND TROUBLESHOOTING; Routine Maintenance
  • Page 16 – Maintenance Label; KOHLER CH18 GAS ENGINE; Servicing Air Cleaner
  • Page 17 – Changing Engine Oil, Oil Filter, And Fuel Filter
  • Page 18 – Adjusting Engine Speed
  • Page 20 – Troubleshooting
  • Page 22 – SECTION 7 – ELECTRICAL DIAGRAM; Figure 7-1. Circuit Diagram For Welding Generator
  • Page 23 – SECTION 8 – PARTS LIST
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OWNER’S

MANUAL

January 1997

Form:

OM-175 104B

Effective With Serial No. KG191348

cover_om 4/95 – Ref. ST-801 188-A

PRINTED IN USA

1997 MILLER Electric Mfg. Co.

Bobcat

225G

(Kohler-Powered)

CC/CV AC/DC Welding Generator For SMAW, FCAW, GMAW, GTAW Welding

Welding

Mode

Weld

Output

Range

Rated

Welding

Output

Maximum

Open-Circu

it Voltage

Auxiliary Power

Rating

Fuel Capacity

Engine

CC/AC

50 – 225 A

225 A, 25 V,

100% Duty

Cycle

80

Kohler CH18

CC/DC

50 – 210 A

210 A, 25 V,

100% Duty

Cycle

72

Single-Phase,

8 kVA/kW, 70/35 A,

120/240 V AC, 60 Hz

8.5 gal (32 L) Tank

Kohler CH18

Air-Cooled, Two-Cylinder,

Four-Cycle, 18 HP

Gasoline Engine

CV/DC

17 – 28 V

200 A, 20 V,

100% Duty

Cycle

33

Gasoline Engine

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Summary

Page 2 - TABLE OF CONTENTS

OM-175 104B – 1/97 TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS FOR ARC WELDING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 3 - SECTION 1 – SAFETY PRECAUTIONS FOR ARC WELDING; Symbol Usage; Arc Welding Hazards; WARNING; ELECTRIC SHOCK can kill.

OM-175 104 Page 1 SECTION 1 – SAFETY PRECAUTIONS FOR ARC WELDING safety_rom1 4/95 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with thisprocedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible ELECTRIC SHOC...

Page 4 - Engine Hazards; ENGINE EXHAUST GASES can kill.; MOVING PARTS can cause injury.

OM-175 104 Page 2 CYLINDERS can explode if damaged. Shielding gas cylinders contain gas under highpressure. If damaged, a cylinder can explode.Since gas cylinders are normally part of the weldingprocess, be sure to treat them carefully. 1. Protect compressed gas cylinders from excessive heat,mechani...

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