Page 2 - From Miller to You
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributor to receive the latest fullline catalog or individual catalog sheets. To locate your nearestdistributor or service agency call 1-800-...
Page 3 - TABLE OF CONTENTS
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - ELECTRIC SHOCK can kill.; SIGNIFICANT DC VOLTAGE exists in inverters after stop-; FUMES AND GASES can be hazardous.
OM-480 Page 1 SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING rom _nd_8/03 Warning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoin...
Page 8 - ARC WELDING can cause interference.
OM-480 Page 4 READ INSTRUCTIONS. Use only genuine MILLER/Hobart replacement parts. Perform engine and air compressor (if applicable) maintenance and service according to this manual and the engine/air compressor (if applicable) manu- als. H.F. RADIATION can cause interference. High-frequency (H.F.) ...
Page 9 - Avertissement: Protégez vous et les autres des blessures; UN CHOC ÉLECTRIQUE peut tuer.
OM-480 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION rom_fre 8/03 Avertissement: Protégez vous et les autres des blessures − lisez et suivez ces précautions. 2-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger !...
Page 10 - LES CHAMPS MAGNÉTIQUES peuvent
OM-480 Page 6 LES ACCUMULATIONS DE GAZ ris- quent de provoquer des blessures ou même la mort. Fermer l’alimentation du gaz protecteur en cas de non utilisation. Veiller toujours à bien aérer les espaces confinés ou se servir d’un respi- rateur d’adduction d’air homologué. Le rayonnement de l’arc du ...
Page 11 - maintenance
OM-480 Page 7 L’EXPLOSION DE LA BATTERIE peut RENDRE AVEUGLE. Toujours porter une protection faciale, des gants en caoutchouc et vêtements de protection lors d’une in- tervention sur la batterie. Arrêter le moteur avant de débrancher ou de brancher les câbles de batterie. Eviter de provoquer des éti...
Page 12 - -7. Information sur les champs électromagnétiques
OM-480 Page 8 LE SURCHAUFFEMENT peut endom- mager le moteur électrique. Arrêter ou déconnecter l’équipement avant de dé- marrer ou d’arrêter le moteur. Ne pas laisser tourner le moteur trop lentement sous risque d’endommager le moteur électrique à cause d’une tension et d’une fréquence trop faibles....
Page 17 - AC AMPERES
OM-480 Page 13 4-7. Optional AC Power Plant Curves rsb13.1 12/94 - 134 636-A / 206 032 The ac power curves show the gen- erator power in amperes available at the single-phase 120/240 volt or three-phase 240 volt terminals. A. 7.5 KVA/KW Single-Phase AC Power Plant (No Weld Load) B. 10 KVA/KW Three-P...
Page 20 - -6. Connecting To Weld Output Terminals
OM-480 Page 16 ether1 12/96 − 153 382-A / Ref. 206 029 Stop engine. Improper handling or expo- sure to ether can harm your health. Follow manufactur- er’s safety instructions on cylinder. Do not use Ether Starting Aid while engine is running. Open side door(s).1 Ether Cylinder 2 Nozzle Remove cover ...
Page 24 - -1. 120 Volt Duplex And Optional GFCI Receptacles
OM-480 Page 20 SECTION 7 − OPERATING AUXILIARY EQUIPMENT 1 2 7-1. 120 Volt Duplex And Optional GFCI Receptacles Ref. 206 029 4 3 If unit does not have GFCI re- ceptacles, use GFCI-pro- tected extension cord. 1 120 V 15 A AC Receptacle RC1 2 120 V 15 A AC Receptacle RC2 3 120 V 20 A AC GFCI Receptacl...
Page 28 - Every 8 h
OM-480 Page 24 SECTION 8 − MAINTENANCE AND TROUBLESHOOTING 8-1. Routine Maintenance Recycle engine fluids. Stop engine before maintaining. See Engine Manual and Maintenance Label for impor-tant start-up, service, and storage information. Serviceengine more often if used in severe conditions. * To be...
Page 29 - NOTE
OM-480 Page 25 Follow the storage procedure in the engine owner ’s manual if the unit will not beused for an extended period. NOTE 8-2. Maintenance Label
Page 33 - -7. Servicing Optional Ether Starting Aid
OM-480 Page 29 8-6. Overload Protection Ref. 156 199-B / 801 320-B Stop engine. When a fuse opens, it usuallyindicates a more serious prob-lem exists. Contact a FactoryAuthorized Service Agent. 1 Magnetic Shutdown Switch MS1 (Optional) 2 Fuse F (See Parts List) Fuse F protects magnetic shut- down sw...
Page 34 - -8. Inspecting And Cleaning Optional Spark Arrestor; Trouble
OM-480 Page 30 8-8. Inspecting And Cleaning Optional Spark Arrestor 800 523 / Ref. 206 029 Stop engine and let cool. 1 Spark Arrestor 2 Cleanout Plug Remove plug and remove any dirt covering cleanout hole.3 Exhaust Pipe Start engine and run at idle speed to blow out cleanout hole. If nothing blows o...
Page 36 - Figure 9-1. Circuit Diagram For Welding Generator
OM-480 Page 32 SECTION 9 − ELECTRICAL DIAGRAM SC-190 650-B Figure 9-1. Circuit Diagram For Welding Generator
Page 40 - 1-2. Grounding Generator To Truck Or Trailer Frame
OM-480 Page 36 SECTION 11 − GENERATOR POWER GUIDELINES The views in this section are intended to be representative of all engine-drivenwelding generators. Your unit may differ from those shown. NOTE 11-1. Selecting Equipment gen_pwr 11/02 − Ref. ST-159 730 / ST-800 577 1 Generator Power Receptacles ...
Page 41 - 1-3. Grounding When Supplying Building Systems
OM-480 Page 37 11-3. Grounding When Supplying Building Systems ST-800 576-B 1 Equipment Grounding Terminal 2 Grounding Cable Use #10 AWG or larger insulated copper wire.3 Ground Device Ground generator to system earth ground if supplying power to a premises (home, shop, farm) wiring system. GND/PE 1...
Page 42 - 1-5. Approximate Power Requirements For Industrial Motors
OM-480 Page 38 11-5. Approximate Power Requirements For Industrial Motors Industrial Motors Rating Starting Watts Running Watts Split Phase 1/8 HP 800 300 1/6 HP 1225 500 1/4 HP 1600 600 1/3 HP 2100 700 1/2 HP 3175 875 Capacitor Start-Induction Run 1/3 HP 2020 720 1/2 HP 3075 975 3/4 HP 4500 1400 1 ...
Page 43 - 1-7. Approximate Power Requirements For Contractor Equipment
OM-480 Page 39 11-7. Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Hand Drill 1/4 in 350 350 3/8 in 400 400 1/2 in 600 600 Circular Saw 6-1/2 in 500 500 7-1/4 in 900 900 8-1/4 in 1400 1400 Table Saw 9 in 4500 1500 10 in 6300 1800 Band Saw 14 i...
Page 45 - 1-10. Typical Connections To Supply Standby Power; Notes; Pros weld and cut
OM-480 Page 41 11-10. Typical Connections To Supply Standby Power Have only qualified persons perform these connections according to all applicable codes and safety practic- es. Properly install and ground this equipment according to its Owner’s Manual and national, state, and local codes. Customer-...
Page 48 - PARTS LIST
OM-480 Page 44 SECTION 12 − PARTS LIST Figure 12-1. Main Assembly Hardware is common andnot available unless listed. 1 3 2 4 5 7 8 9 10 11 12 13 14 15 16 17 18 73 74 81 82 83 84 85 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111(Fig 12-2) 112 114 115 116 117 11...
Page 59 - (Equipment with a serial number preface of “LF” or newer)
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 1/05 Your distributor also gives you ... Service You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding quest...
Page 60 - Please complete and retain with your personal records.; Contact a DISTRIBUTOR or SERVICE AGENCY near you.; For Service
PRINTED IN USA 2005 Miller Electric Mfg. Co. 1/05 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters − USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 Europe...