Miller And M-25 Gun- User Manual

Miller And M-25 Gun

Miller And M-25 Gun– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – Specifications; Performance Data
  • Page 3 – Standard Fully Loaded Features; Low Cylinder Rack
  • Page 4 – Optional Fully Loaded Features; Elevated Gun and Cable Rack
  • Page 5 – Genuine Miller Accessories
  • Page 6 – Drive Rolls; Consumables
  • Page 7 – Ordering Information; Steel Configuration
  • Page 8 – Accessories
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Processes

MIG (GMAW)
Flux Cored (FCAW)

Input Power

200(208)/230 V
230/460/575 V

Industrial Applications

Metal Fabrication
Maintenance and Repair
Farm/Home
Light Industrial

Quick
Specs

Millermatic

®

252

MIG Arc Welding Power Source,

Wire Feeder and Gun Package

Issued September 2010 • Index No. DC/12.49

The Power of Blue

®

.

Rated Output

200 Amps at 28 VDC, 60% Duty Cycle
250 Amps at 28 VDC, 40% Duty Cycle

Max. Open-Circuit Voltage

38

Amperage Range

30 – 300 Amps

Wire Feed Speed

50 – 700 IPM (1.3 – 17.8 m/min)

Weight

207 lb (94 kg)

Welder is warranted for 3 years, parts and labor.

Original main power rectified parts are warranted for 5 years.

Gun warranted for 90 days, parts and labor.

Comes Complete With:

10 ft (3 m) power cord and plug
(200/230 V model only)
15 ft (4.6 m), 250 amp M-25 MIG gun
for .030/.035 in wire
10 ft (3 m) work cable and clamp
Argon mix regulator/flow gauge and hose
Extra contact tips
Factory-installed running gear with
EZ-Change

Low Cylinder Rack

.030/.035 in reversible drive rolls
Set-up and operation interactive CD

Active Arc Stabilizer

minimizes weld cleanup,

and provides excellent starts proven superior to
the competition.

Highest output in its class (250 A at 28 VDC).
Weld longer on high-end applications.

Auto Gun Detect

allows operator to

simply pull trigger on MIG gun, spool
gun or push/pull gun. Automatically
detects and recalls the voltage, wire
feed speed and timer of the active gun.

See page 3 for more information.

Line voltage compensation keeps power
constant even if power input varies by ±10%.

EZ-Access

consumable compartment and

parameter chart. Set weld parameters right the
first time with convenient new flip-down
compartment that provides fast access to
parameter chart and consumables.

See page 3

for more information.

Fan-On-Demand

cooling system only operates

when needed, reducing power consumption
and contaminants drawn into the machine.

Large, digital front panel with
built-in digital timers menu
enables
operator to preset voltage and wire feed
speed. Standard run-in, pre/postflow,
burnback, spot/delay (stitch) timer menu.

Push-pull gun direct connection.
Now directly connects your push-pull gun,
no extra module required.

Miller Electric Mfg. Co.

An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

Equipment Sales US and Canada

Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125

Compatible with the
Millermatic

®

Reach

Wire Feeder. Extend
your Millermatic work
envelope up to 40 feet!
No more moving the
machine and pulling
primary power cables

around the shop. Or use as a dual feeder
option! No more downtime changing spools
and drive rolls.

MIG Gun sold separately.

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Summary

Page 2 - Specifications; Performance Data

2 Rated Output 200 A, 28 VDCat 60% Duty Cycle 250 A, 28 VDCat 40% Duty Cycle Amperage Range 30 – 300 A Max. Open-CircuitVoltage 38 NetWeight 207 lb (94 kg) Specifications (Subject to change without notice.) Amps Input at Rated Output, 60 Hz200(208) V 230 V 460 V 575 V KVA KW 48 42 21 17 9.8 7.5 2.3*...

Page 3 - Standard Fully Loaded Features; Low Cylinder Rack

3 Standard Fully Loaded Features EZ-Change ™ Low Cylinder Rack Angled Wire Drive Angled industrial aluminum dual-geardrive system significantly improveswirefeeding and runs large spools of wire. Allows quick change of drive rollswithout tools. Drive roll storage — no more lost driverolls, extra driv...

Page 4 - Optional Fully Loaded Features; Elevated Gun and Cable Rack

4 Optional Fully Loaded Features Elevated Gun and Cable Rack Dual EZ-Change ™ Cylinder Rack with Elevated Gun and Cable Rack #300 337 Dual cylinder rack allows for easystorage for two cylinders. EZ-Change ™ Low Cylinder rack eliminates the need to lift cylinders on and offcylinder rack. No more runn...

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