Page 2 - To locate your nearest; Thank you; From Miller to You
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributor to receive the latest fullline catalog or individual specification sheets. To locate your nearest distributor or service agency call...
Page 3 - TABLE OF CONTENTS
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - ELECTRIC SHOCK can kill.
OM-203 034 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _2007 − 04 7 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible h...
Page 6 - ARC RAYS can burn eyes and skin.; BUILDUP OF GAS can injure or kill.
OM-203 034 Page 2 Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health. FUMES AND GASES can be hazardous. D Keep your head out of the fumes. Do not breathe the fumes. D If inside, ventilate the area and/or use local forced ventilation at the arc to remove...
Page 9 - SECTION 2; CONSIGNES DE SÉCURITÉ; UNE DÉCHARGE ÉLECTRIQUE peut
OM-203 034 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2007 − 04 7 Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés DANGER! − Indique une situation dangereuse qui si on l’évite pas peut donner la m...
Page 12 - -4. Proposition californienne 65 Avertissements
OM-203 034 Page 8 LES FILS DE SOUDAGE peuvent provoquer des blessures. D Ne pas appuyer sur la gâchette avant d’en avoir reçu l’instruction. D Ne pas diriger le pistolet vers soi, d’autres per- sonnes ou toute pièce mécanique en enga- geant le fil de soudage. DES ORGANES MOBILES peuvent provoquer de...
Page 15 - -1. Manufacturer ’s Warning Label Definitions
OM-203 034 Page 11 SECTION 3 − DEFINITIONS 3-1. Manufacturer ’s Warning Label Definitions Warning! Watch Out! There are possible hazards as shown by the symbols.1 Electric shock from welding electrode or wiring can kill. 1.1 Wear dry insulating gloves. Do not touch electrode with bare hand. Do not w...
Page 19 - CC Modes
OM-203 034 Page 15 4-3. Volt-Ampere Curves Volt-ampere curves show mini- mum and maximum voltage and amperage output capabilities of unit. Curves of other settings fall be- tween curves shown. va_curve1 4/95 − SA-181 561 / SA-181 562 CC Modes CV Modes 4-4. Dimensions And Weight Hole Layout Dimension...
Page 21 - -7. Weld Output Terminals And Selecting Cable Sizes
OM-203 034 Page 17 4-7. Weld Output Terminals And Selecting Cable Sizes ! ARC WELDING can cause Electromagnetic Interference. To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor. Locate welding operation 100 meters from any sensi...
Page 25 - -1. Front Panel Controls For CV Only Models
OM-203 034 Page 21 SECTION 5 − OPERATION 5-1. Front Panel Controls For CV Only Models 1 Power On/Off Switch . The fan motor is thermostaticallycontrolled and only runs when cooling is needed. 2 Voltmeter (see Section 5-3) 3 Ammeter (see Section 5-3) 4 Voltage Adjustment Control 5 Inductance Control ...
Page 26 - PPP
OM-203 034 Page 22 5-3. Meter Functions For CV Only Models . The meters display the actual weld output values for approximately three seconds after the arc is broken. Mode Meter Reading At Idle Meter Reading While Welding MIG Preset Volts Blank V A 24.5 Actual Volts Actual Amps V A 24.5 250 Pulsed M...
Page 30 - Months
OM-203 034 Page 26 SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance ! Disconnect power before maintaining. . Maintain more oftenduring severe conditions. 3 Months Replace Damaged Or Unreadable Labels Replace Cracked Torch Body Repair Or Replace Cracked Cables Repair Or Replace ...
Page 31 - -3. Removing Case and Measuring Input Capacitor Voltage
OM-203 034 Page 27 6-3. Removing Case and Measuring Input Capacitor Voltage Turn Off welding power source, and disconnect input power.1 Outside Handle Screws To loosen top, remove two outside handle screws from both handles and all side bolts.2 Interconnecting Board PC2 3 Voltmeter Measure the dc vo...
Page 34 - Figure 7-1. Circuit Diagram For CV Only Welding Power Source
OM-203 034 Page 30 SECTION 7 − ELECTRICAL DIAGRAM Figure 7-1. Circuit Diagram For CV Only Welding Power Source
Page 41 - Notes; MATERIAL THICKNESS GAUGE
Page 42 - Pros weld and cut
Notes Work like a Pro! Pros weld and cut safely. Read the safety rules atthe beginningof this manual.
Page 43 - (Equipment with a serial number preface of LJ or newer)
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2008-01 Your distributor also gives you ... Service You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding qu...
Page 44 - Please complete and retain with your personal records.; Contact a DISTRIBUTOR or SERVICE AGENCY near you.; For Service
PRINTED IN USA © 2008 Miller Electric Mfg. Co. 2008 − 01 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters − USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 E...