Miller 401DX - Manual

Miller 401DX

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Table of Contents:

  • Page 2 – Remote Control; Genuine Miller Accessories
  • Page 3 – Trailers and Hitches; Trailer Specifications; Ultimate Circuit Board Protection; “CC” Stick and TIG Models; “CC/CV” Multiprocess Models; Similar models to consider:; Big Blue; What Makes Miller Industrial Engine Drives So
  • Page 4 – Ordering Information
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Specifications

(Subject to change without notice.)

Engine Specifications

(Subject to change without notice.)

Processes

DC Stick (DC SMAW)

Air Carbon Arc (CAC-A)

Cutting and Gouging
thru 6 mm (1/4 in)

DC TIG (GTAW)
Flux Cored (FCAW)

Rated Output at 40˚C (104˚F)

400 A at 30 VDC, 40% Duty Cycle
300 A at 32 VDC, 100% Duty Cycle

DC Amperage Range

40 – 400 A

Generator Power

3 kVA, 120/240 VAC, 26/13 A, 50/60 Hz while welding

Weight

Net: 670 kg (1475 lb)

Ship: 685 kg (1510 lb)

Industrial Applications

Structural Work
Mining
Maintenance and Repair
Piping

Quick
Specs

Big Blue

®

401DX

Engine Driven

Welding Generator

Issued May 2008 • Index No. EX/5.2

The Power of Blue

®

.

Miller Electric Mfg. Co.

An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

International Headquarters

Phone: 920 -735-4505
USA FAX: 920 -735-4134
Canadian FAX: 920-735-4169
International FAX: 920 -735-4125

3-phase, 4-pole revolving field
technology

provides efficient welding

current with less horsepower than DC
generator technology — less horsepower
per welding amp saves fuel — as much
as 20 to 30 percent. Easily connects in
parallel with no special kits for heavy
gouging or stud welding applications.

Five welding ranges

provide

overlapping ranges and fine current
control in each range for easy set-up
and control of welding amperage.

The F3L2011, 3-cylinder

Deutz diesel

engine

provides 30 HP at 1850 RPM.

Single side service. Direct fuel injection
for fuel economy and easy starts. Air/oil
double-cooled diesel for maximum
reliability in all environments.

Compact and lightweight

, this low-

speed diesel measures in at 625 x
927 x 1422 mm (24-5/8 x 36-1/2 x
56 in).

Remote control facility

allows

precise adjustment of amperage
without walking back to the machine.

3 kW/kVA auxiliary power

while

welding is available from one
120 VAC duplex receptacle and one
240 VAC duplex receptacle that are
circuit breaker protected.

Note: Parts and labor warranted for three years.

Engine warranted by Deutz for three years.

Rugged controls

with no printed

circuit boards.

Weld Output
Range

40 – 400 A

Weld
Mode

CC/DC

Max. Open-Circuit
Voltage

95 (90)

Weld Output Rated at
40˚C (104˚F)

400 A, 30 VDC, 40% Duty Cycle
300 A, 32 VDC, 100% Duty Cycle*

Generator Power Output
Rated at 40˚C (104˚F)

3 kVA, 120/240 VAC,
26/13 A, 50/60 Hz while
welding

Weight (without fuel)***

Net: 670 kg (1475 lb)
Ship: 685 kg (1510 lb)

Dimensions

H: 927 mm (36 in)**
W: 625 mm (24-5/8 in)
D: 1422 mm (56 in)

*NEMA output rating. **Height is 1029 mm (40-1/2 in) with muffler. ***Additional 136.5 kg (80.5 lb) with tank is full

Engine Brand

Deutz

F3L2011

HP

30.3

Type

Three-cylinder,
industrial,
liquid-cooled
diesel

Engine Speeds

Run: 1850 RPM

Fuel Capacity

43 L
(11.3 gal)

Automatic Engine Shutdown

Low Oil Pressure
High Oil Temperature

Oil Capacity

5.5 L

(6 qt)

Features

Tier 0, direct-injected, air/oil-cooled
engine. Right-side service access
with service intervals of

1000 hours

for

oil

and

filters

.

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Summary

Page 2 - Remote Control; Genuine Miller Accessories

2 Control Panel 1 2 11 10 7 8 9 12 3 5 4 6 1. Amp Range Switch2. Engine Hour Meter3. Oil Pressure Warning Light4. Battery Charging Warning Light5. Ether Starting Aid Switch*6. Engine Control Switch (Start, Run, Idle, Off)7. Amperage/Voltage Control8. DC Voltmeter*9. DC Ammeter* 10. 240 VAC Duplex Re...

Page 3 - Trailers and Hitches; Trailer Specifications; Ultimate Circuit Board Protection; “CC” Stick and TIG Models; “CC/CV” Multiprocess Models; Similar models to consider:; Big Blue; What Makes Miller Industrial Engine Drives So

3 HWY-224 Trailer #043 805 A 1202 kg (2650 lb) capacity highwaytrailer. Welded steel tubing frame, heavy-duty axle with roller bearing hubs and leaf-spring suspension. The HWY-224comes with jack stand, 50 mm (2 in) ball hitch, fenders and lights. OFR-224 Trailer #043 802 A 1202 kg (2650 lb) capacity...

Page 4 - Ordering Information

Power Source Stock No. Description Qty. Price Big Blue 401DX CC #903 175 Dry Battery, 50/60 Hz Accessories Spark Arrestor (Muffler) Kit #042 317 Field Weld Meter Kit #041 567 Field CC-10 Canvas Cover #042 596 Stick Accessories Accessory Kits #173 851 2/0, 350 A, 100% duty cycle, 15 m (50 ft) stinger...

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