Lincoln Electric SVM192-A - Manual

Lincoln Electric SVM192-A

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Table of Contents:

  • Page 2 – SAFETY; PERFORMED ONLY BY QUALIFIED INDIVIDUALS.; WARNING; ELECTRIC AND; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii; FUMES AND GASES
  • Page 4 – iii; CYLINDER may explode; Refer to
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ; PRÉCAUTIONS DE SÛRETÉ POUR
  • Page 6 – - MASTER TABLE OF CONTENTS FOR ALL SECTIONS -; Page; Operation
  • Page 7 – TABLE OF CONTENTS - INSTALLATION SECTION
  • Page 8 – INSTALLATION; INPUT - GASOLINE ENGINE
  • Page 9 – CAUTION
  • Page 11 – ANGLE OF OPERATION
  • Page 12 – CONNECTION OF LINCOLN ELECTRIC; INSTRUCTIONS; ADDITIONAL SAFETY PRECAUTIONS
  • Page 13 – 20 V DUPLEX RECEPTACLES; EAGLE 10,000 Extension Cord Length Recommendations; AUXILIARY POWER; Table I; Do not connect any plugs that connect to the
  • Page 16 – Connection of EAGLE 10,000 to premises wiring; CONNECTION OF EAGLE 10,000 TO PREMISES WIRING
  • Page 17 – TABLE OF CONTENTS - OPERATION SECTION; Controls Dial
  • Page 18 – OPERATION; ENGINE SWITCH; GENERAL DESCRIPTION
  • Page 19 – EAGLE 10,000 APPROXIMATE FUEL CONSUMPTION
  • Page 20 – STARTING/SHUTDOWN INSTRUCTIONS; Maintenance
  • Page 21 – ARC GOUGING; WELDING PROCESS; WIRE FEED WELDING PROCESSES
  • Page 22 – TYPICAL CURRENT RANGES
  • Page 23 – TABLE OF CONTENTS - ACCESSORIES SECTION; Wirefeed
  • Page 24 – ACCESSORIES; OPTIONAL EQUIPMENT; K893-1 Caster for Undercarriage
  • Page 25 – RECOMMENDED EQUIPMENT; STICK
  • Page 26 – NOTES
  • Page 27 – TABLE OF CONTENTS - MAINTENANCE SECTION; Slip Rings
  • Page 28 – MAINTENANCE; S e e a d d i t i o n a l w a r n i n g i n f o r m a t i o n; Safety Precautions; ENGINE OIL CHANGE; Kohler
  • Page 29 – OIL FILTER CHANGE
  • Page 30 – ENGINE ADJUSTMENTS
  • Page 31 – OUTPUT RECTIFIER ASSEMBLY
  • Page 33 – TABLE OF CONTENTS-THEORY OF OPERATION SECTION; FIGURE E.1 BLOCK LOGIC DIAGRAM
  • Page 34 – THEORY OF OPERATION; SOLENOID
  • Page 35 – ROTOR FIELD FEEDBACK AND; FIGURE E.3 – ROTOR FIELD FEEDBACK AND AUXILIARY POWER
  • Page 36 – RANGE SWITCH
  • Page 37 – TABLE OF CONTENTS - TROUBLESHOOTING AND REPAIR; Test Procedures
  • Page 38 – TROUBLESHOOTING AND REPAIR; COURSE OF ACTION; HOW TO USE TROUBLESHOOTING GUIDE; detailed throughout this manual.
  • Page 39 – PC BOARD TROUBLESHOOTING PROCEDURES
  • Page 40 – Wiring
  • Page 41 – gram
  • Page 42 – Auxiliary and
  • Page 45 – Wiring Diagram
  • Page 46 – ENGINE PROBLEMS; Charging Circuit Test
  • Page 49 – TEST DESCRIPTION; generator field is operating properly.; MATERIALS NEEDED; ROTOR VOLTAGE TEST
  • Page 50 – FIGURE F.1 – LOCATION OF LEAD 200A AND 219 FOR ROTOR VOLTAGE TEST; TEST PROCEDURE; then reinstall the fuel; Rotor Resistance Test.
  • Page 51 – ROTOR RESISTANCE TEST
  • Page 52 – FIGURE F.2 – LOCATION OF ROTOR SLIP RINGS; then replace the fuel
  • Page 55 – AUXILIARY AND FIELD WINDING TEST
  • Page 56 – AUXILIARY AND FIELD WINDING TEST (continued); To test the 115 VAC winding:
  • Page 57 – To test the field winding:
  • Page 59 – /16” wrench or 7/16” socket wrench and 6” socket extension; OUTPUT RECTIFIER BRIDGE TEST
  • Page 60 – OUTPUT RECTIFIER; ENGINE; FIGURE F.4 – LOCATION OF OUTPUT RECTIFIER LEADS
  • Page 61 – functioning properly.; CHARGING CIRCUIT TEST
  • Page 62 – FIGURE F.5 – LOCATION OF VOLTAGE REGULATOR
  • Page 63 – for adjusting the throttle to the correct RPM are given.; /8” open end or box wrench; ENGINE THROTTLE ADJUSTMENT TEST
  • Page 64 – FIGURE F.6 – BLOWER PADDLE MARKED FOR STROBE-TACH METHOD; ENGINE THROTTLE ADJUSTMENT TEST (continued)
  • Page 65 – Frequency Counter Method; HIGH IDLE ADJUSTMENT NUT
  • Page 66 – MAL OPEN CIRCUIT VOLTAGE WAVE-
  • Page 67 – SCOPE SETTINGS; NORMAL OPEN CIRCUIT VOLTAGE WAVEFORM (115VAC SUPPLY); HIGH IDLE – NO LOAD – OUTPUT CONTROL AT MAXIMUM
  • Page 68 – TYPICAL DC WELD OUTPUT WAVEFORM (CC MODE); MACHINE LOADED
  • Page 69 – ABNORMAL OPEN CIRCUIT DC WELD VOLTAGE WAVEFORM; HIGH IDLE - NO LOAD - OUTPUT CONTROL AT MAXIMUM
  • Page 70 – NORMAL OPEN CIRCUIT DC WELD VOLTAGE WAVEFORM (CC MODE)
  • Page 71 – maintenance or replacement.; BRUSH REMOVAL AND REPLACEMENT
  • Page 72 – BRUSH REMOVAL AND REPLACEMENT (continued); PROCEDURE; See
  • Page 73 – SLIP RINGS; Cable
  • Page 75 – PRINTED CIRCUIT BOARD REMOVAL
  • Page 76 – FIGURE F.10 - PRINTED CIRCUIT BOARD LOCATION; PC Board Troubleshooting Procedures
  • Page 79 – OUTPUT RECTIFIER BRIDGE REMOVAL
  • Page 80 – FIGURE F.11 - OUTPUT RECTIFIER CONNECTIONS
  • Page 83 – maintenance or replacement of either component.; Lincoln Electric Rotor Removal Kit (S20788); Impact wrench; For reassembly of engine and rotor go to REASSEMBLY; ENGINE/ROTOR REMOVAL AND REPLACEMENT
  • Page 86 – FIGURE F.13 - ENGINE AND ROTOR REMOVED FROM STATOR; ROTOR REMOVAL PROCEDURE; double check that the
  • Page 87 – ENGINE/ROTOR REMOVAL AND; REASSEMBLY PROCEDURE; Brush
  • Page 88 – RETEST AFTER REPAIR; ENGINE OUTPUT
  • Page 89 – TABLE OF CONTENTS - DIAGRAM SECTION
  • Page 90 – ELECTRICAL DIAGRAMS; ELECTRICAL SYMBOLS PER E1537; ALL CASE FRONT COMPONENTS SHOW N VIEW ED FROM REAR.
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SVM192-A

April, 2009

Safety Depends on You

Lincoln arc welding and cutting

equipment is designed and built

with safety in mind.

However,

your

overall

safety

can

be

increased by proper installation

. . . and thoughtful operation on

your part.

DO NOT INSTALL,

OPERATE

OR

REPAIR

THIS

EQUIPMENT WITHOUT READ-

ING THIS MANUAL AND THE

SAFETY PRECAUTIONS CON-

TAINED THROUGHOUT.

And,

most importantly, think before you

act and be careful.

SERVICE MANUAL

For use with machine code number:

11096, 11397

EAGLE

™

10,000

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A.

TEL: 216.481.8100

FAX: 216.486.1751

WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Copyright © Lincoln Global Inc.

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Summary

Page 2 - SAFETY; PERFORMED ONLY BY QUALIFIED INDIVIDUALS.; WARNING; ELECTRIC AND; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

EAGLE™ 10,000 SAFETY i i FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b.Operate engines in open, well-ventilated areas or vent the engine...

Page 3 - ii; FUMES AND GASES

SAFETY ii ii EAGLE™ 10,000 FUMES AND GASES can be dangerous. 5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases.When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breath...

Page 4 - iii; CYLINDER may explode; Refer to

EAGLE™ 10,000 SAFETY iii iii Jan ‘09 FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommend...

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