Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 5 - PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contr...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual...
Page 7 - MASTER TABLE OF CONTENTS FOR ALL SECTIONS
vi vi MASTER TABLE OF CONTENTS FOR ALL SECTIONS Page Installation .......................................................................................................Section A Technical Specifications ........................................................................................A-1Ident...
Page 8 - INSTALLATION; TECHNICAL SPECIFICATIONS – SP-100T; INPUT – SINGLE PHASE ONLY
A-1 SP-100T A-1 Fuse or Output Mode Input Voltage Breaker Size Input Amps Power Cord Extension Cord RATED 115V/60Hz 20 Amp 20 15 Amp, 125V, Three Conductor Three Prong Plug #14 AWG (NEMA Type 5-15P) (2.1 mm 2 ) or Larger Up to 25 Ft. (7.6 mm) CSA 115V/60Hz 15 Amp 15 15 Amp, 125V, Three Conductor Thr...
Page 9 - SAFETY PRECAUTIONS
A-2 INSTALLATION SP-100T A-2 Read entire installation section before startinginstallation. SAFETY PRECAUTIONS IDENTIFY AND LOCATE COMPONENTS If you have not already done so, unpack the SP-100Tf r o m i t s c a r t o n a n d r e m o v e a l l p a c k i n g m a t e r i a laround the SP-100T. Remove th...
Page 10 - Work Clamp Installation; SELECT SUITABLE LOCATION; STACKING; OUTPUT CONNECTIONS
A-3 INSTALLATION SP-100T A-3 SP-100T 4 5 8 3 6 7 1 2 DO NOT SWITCHWHEN WELDING + - FIGURE A.2 Work Clamp Installation Attach the work clamp per the following: 1. Unplug the machine or turn the power switch to the “ OFF ” position. 2. Insert the work cable terminal lug with the larger hole through th...
Page 11 - Work Cable Installation; Connecting Gun Cable to the SP-100T; GAS CONNECTION
Work Cable Installation Refer to Figure A.2. 1. Open the wire feed section door on the right side of the SP-100T. 2. Pass the end of the work cable that has the termi- nal lug with the smaller hole through the WorkCable Access Hole (1) in the case front. 3. Route the cable under and around the back ...
Page 13 - INPUT CONNECTIONS; Requirements For Rated Output; Requirements For CSA Rated Output
A-6 INSTALLATION SP-100T A-6 INPUT CONNECTIONS Refer to Figure A.6. The SP-100T has a power input cable located on therear of the machine. FIGURE A.6 CODE REQUIREMENTS FOR INPUT CONNECTIONS This welding machine must be connected to apower source in accordance with applicable elec-trical codes. The N...
Page 14 - OPERATION; RECOMMENDED PROCESSES; DESIGN FEATURES
B-1 OPERATION B-1 SP-100T R e a d e n t i r e o p e r a t i o n s e c t i o n b e f o r eoperating the SP-100T. ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrode with skin orwet clothing. Insulate yourselffrom work and ground. • Always wear dry insulating gloves. FUMES AND...
Page 15 - WELDING CAPABILITY; OFF
B-2 OPERATION B-2 5. Gun Trigger - Activates welding output, wire feed, and gas solenoid operation. Releasing the triggerdeactivates welding and simultaneously activatesthe “ burnback ” function so that the welding wire does not stick in the weld puddle. FIGURE B.1a FIGURE B.1b ● No external shieldi...
Page 16 - WELDING OPERATIONS; SEQUENCE OF OPERATION
B-3 OPERATION B-3 WELDING OPERATIONS SEQUENCE OF OPERATION Wire Loading Refer to Figures B.2 and B.3. The machine power switch should be turned to theOFF ( “ O ” ) position before working inside the wire feed enclosure. The welder is shipped from the factory ready to feed8" (200 mm) diameter spo...
Page 18 - PROCESS GUIDELINES
B-5 OPERATION B-5 FIGURE B.6 Making A Weld 1. See “ Process Guidelines ” in this section for selec- tion of welding wire and shielding gas and forrange of metal thicknesses that can be welded. 2. See the Application chart on the inside of the wire feed compartment door for information on settingthe ...
Page 19 - OVERLOAD PROTECTION
B-6 OPERATION B-6 The SP-100T is suitable for .035" aluminum wire and.030" stainless wire. Refer to Table B.1 for recom-mended procedure settings (requires K499 ArgonRegulator Kit). TABLE B.1 Note: NR-Not Recommended CHANGING MACHINE OVER TOFEED OTHER WIRE SIZES The SP-100T is shipped from t...
Page 20 - APPLICATION CHART
Page 21 - ACCESSORIES; OPTIONAL ACCESSORIES
C-1 ACCESSORIES C-1 OPTIONAL ACCESSORIES 1. K549-1 .035" (0.9 mm) Innershield® Welding Kit — Includes a contact tip, a gasless nozzle and a .035/.045" (.9/1.2 mm) cable liner to permit theMagnum ™ 100L gun and cable to use .035" (0.9 mm) diameter flux-cored electrode. The fitting onthe e...
Page 22 - REPLACEMENT PARTS
C-2 ACCESSORIES C-2 INNERSHIELD (FCAW) CONVERSION Several changes are needed to convert the unit foroperation with the Innershield (FCAW) process. TheK549-1 Innershield Kit include ’ s all the necessary accessories for this conversion and is provided for thispurpose. The following conversions should...
Page 23 - ROUTINE MAINTENANCE; POWER SOURCE COMPARTMENT; MAINTENANCE
MAINTENANCE SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Disconnect input power by removing plug from receptacle before workinginside SP-100T. Use only groundedreceptacle. Do not touch electrically“hot” parts inside SP-100T. • Have qualified personnel do the mainte- nance and trouble shooting work....
Page 24 - CONFIGURATION OF COMPONENTS IN WIRE FEEDING SYSTEM; CAUTION
D-2 MAINTENANCE D-2 SP-100T GUN AND CABLE MAINTENANCE FOR MAGNUM™ 100L GUN Gun Cable Cleaning Clean cable liner after using approximately 300 lbs(136 kg) of solid wire or 50 lbs (23 kg) of flux-coredwire. Remove the cable from the wire feeder and lay itout straight on the floor. Remove the contact t...
Page 25 - CHANGING THE CONTACT TIP
D-3 MAINTENANCE D-3 SP-100T COMPONENTREPLACEMENTPROCEDURES CHANGING THE CONTACT TIP 1. Refer to Figure D.2. Remove the gas nozzle from the gun by unscrewing counter-clockwise. 2. Remove the existing contact tip from the gun by unscrewing counter-clockwise. 3. Insert and hand tighten desired contact ...
Page 26 - CHANGING LINER
D-4 MAINTENANCE D-4 CHANGING LINER NOTICE: The variation in cable lengths pre-vents the interchangeability of liners. Oncea liner has been cut for a particular gun, its h o u l d n o t b e i n s t a l l e d i n a n o t h e r g u nunless it can meet the liner cutoff lengthrequirement. Refer to Figure...
Page 27 - GUN HANDLE PARTS
D-5 MAINTENANCE D-5 GUN HANDLE PARTS The gun handle consists of two halves that are heldtogether with a collar on each end. To open up thehandle, turn the collars approximately 60 degreescounter-clockwise until the collar reaches a stop. Thenpull the collar off the gun handle. If the collars are dif...
Page 28 - TROUBLESHOOTING; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 SP-100T This Troubleshooting Guide is provided tohelp you locate and remedy possible prob-l e m s w i t h m a c h i n e s e t u p o r o p e r a t i o n .S i m p l y f o l l o w t h e t h r e e - s t e p p r o c e d u r e listed below. Step 1. LOCATE PROBLEM (SYMPTOM). Look un...
Page 29 - TROUBLESHOOTING GUIDE; OUTPUT PROBLEMS
E-2 TROUBLESHOOTING E-2 SP-100T If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION Observe Safety Guidelines d...
Page 30 - FEEDING PROBLEMS
E-3 TROUBLESHOOTING E-3 SP-100T If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION TROUBLESHOOTING GUIDE Obser...
Page 31 - WELDING PROBLEMS
E-4 TROUBLESHOOTING E-4 SP-100T If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION Observe Safety Guidelines d...
Page 32 - DIAGRAMS; DIA
F-1 DIAGRAMS F-1 SP-100T W A RNI NG HI GH VOL T AGE can k ill Only qualified per sons should install, Do not oper ate with cov er s r emoved. Disconnect input power by unplugging Do not touch electr ically l ive par ts use or se rv ice t his ma chin e. powe r cor d befor e ser vicing . M20137 A S1 S...
Page 33 - ÇÃ
WARNING AVISO DE PRECAUCION ATTENTION WARNUNG ATEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BEUSED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS I...
