Lincoln Electric IM986 - Manual

Lincoln Electric IM986

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 8 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 9 – TABLE OF CONTENTS; viii
  • Page 10 – INSTALLATION; TECHNICAL SPECIFICATIONS -; RATED OUTPUT; JAPANESE POWER SOURCES - INPUT VOLTAGE AND CURRENT
  • Page 11 – REGULATORY REQUIREMENTS (JAPANESE MODELS)
  • Page 12 – LOCATION AND MOUNTING; SAFETY PRECAUTIONS; LIFTING
  • Page 13 – INPUT AND GROUNDING CONNECTIONS; MACHINE GROUNDING; INPUT CONNECTIONS; ELECTRIC SHOCK can kill.
  • Page 14 – RECOMMENDED EQUIPMENT; CONNECTION DIAGRAMS AND SYSTEM; OPTIONAL EQUIPMENT
  • Page 16 – FANUC R30iA CONTROLLER MOUNTING; DETAIL A
  • Page 21 – GENERAL GUIDELINES; ELECTRODE AND WORK CONNECTIONS; CAUTION; OUTPUT CABLE GUIDELINES
  • Page 22 – General Guidelines for Voltage Sense Leads; Electrode Voltage Sensing; REMOTE SENSE LEAD CONNECTIONS; Voltage Sensing Overview
  • Page 23 – If Sense Leads ARE NOT Used:; If Sense Leads ARE Used:; For longitudinal applications; Work Voltage Sensing
  • Page 24 – • For circumferential applications,
  • Page 25 – CONTROL CABLE CONNECTIONS; General Guidelines; R e g a r d i n g c a b l e p l a c e m e n t , b e s t r e s u l t s w i l l b e; COMMON EQUIPMENT CONNECTIONS
  • Page 26 – F a n u c T e a c h
  • Page 27 – OPERATION
  • Page 29 – PRODUCT DESCRIPTION; PRODUCT SUMMARY; General Physical Description; RECOMMENDED PROCESSES
  • Page 30 – CASE FRONT CONTROL DESCRIPTION; CASE FRONT
  • Page 31 – Pin; CASE BACK COMPONENTS DESCRIPTION; CASE BACK
  • Page 32 – INTERNAL CONTROLS DESCRIPTION; ELECTRIC SHOCK CAN KILL.; Fanuc Teach Pendant; DUTY CYCLE
  • Page 33 – BASIC WELDING CONTROLS; Weld Mode; CONSTANT VOLTAGE WELDING; Synergic CV
  • Page 34 – Non Synergic CV; Pulse Welding
  • Page 35 – ACCESSORIES; FACTORY INSTALLED; COMPATIBLE LINCOLN EQUIPMENT
  • Page 36 – CHASSIS REMOVAL PROCEDURE; MAINTENANCE; EXPLODING PARTS can cause injury.
  • Page 37 – CAPACITOR DISCHARGE PROCEDURE; • P r i o r t o t r a n s p o r t i n g o r s e r v i c i n g
  • Page 38 – TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; HOW TO USE TROUBLESHOOTING GUIDE
  • Page 40 – POWER SOURCE; ERROR CODES FOR THE POWER WAVE®; Indication
  • Page 42 – TROUBLESHOOTING GUIDE; POSSIBLE
  • Page 47 – PROBLEMS
  • Page 52 – DIAGRAMS; Enhanced Diagam
  • Page 53 – DIMENSION PRINT
  • Page 54 – NOTES
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• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

POWER WAVE

®

i400

OPERATOR’S MANUAL

IM986

November

, 2008

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
f u l o p e r a t i o n o n y o u r p a r t .

D O

N O T I N S T A L L , O P E R A T E O R
R E P A I R T H I S E Q U I P M E N T
W I T H O U T

R E A D I N G

T H I S

M A N U A L A N D T H E S A F E T Y
P R E C A U T I O N S C O N T A I N E D
T H R O U G H O U T .

A n d ,

m o s t

importantly, think before you act
and be careful.

For use with machines having Code Numbers:

11536, 11536R

Copyright © Lincoln Global Inc.

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumesoutdoors. ...

Page 3 - ii

ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resist...

Page 4 - iii

FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼsrecommendations. 8.c. Ground the equipment in ac...

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