Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
® FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoor...
Page 3 - ii
® ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durab...
Page 4 - iii; Refer to
® iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼsrecommendations. 8.c. Ground th...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
® iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A LʼArc 1. Protegez-vous contre la se...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual...
Page 7 - TABLE OF CONTENTS
vi vi TABLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications .......................................................................................................A...
Page 8 - INSTALLATION
A-1 INSTALLATION OUTBACK™ 185 A-1 ® TECHNICAL SPECIFICATIONS - OUTBACK™ 185 (K2706-1) Make/Model Description Speed (RPM) Displacement Ignition Capacities System KOHLER 1 cylinder 3750RPM High Idle 21.96 cu. in Electric & Recoil Fuel: 6.86 gal. CS 12.75 4 cycle 1825RPM Low Idle (360 cc) Start; (2...
Page 10 - CAUTION; • Keep hands away from muffler or HOT engine
A-3 INSTALLATION OUTBACK™ 185 A-3 ® CAUTION SPARK ARRESTER Some federal, state or local laws may require gaso-l i n e e n g i n e s t o b e e q u i p p e d w i t h e x h a u s t s p a r karresters when they are operated in certain locationswhere unarrested sparks may present a fire hazard.The standa...
Page 11 - ELECTRICAL OUTPUT CONNECTIONS; WELDING CABLE CONNECTIONS; Cable Size and Length; RECOMMENDED WELDING CABLE; OUTBACKTM 185 OUTPUT CONNECTIONS
A-4 INSTALLATION OUTBACK™ 185 A-4 ® ELECTRICAL OUTPUT CONNECTIONS See Figure A.1 for the location of the current control dial, weld output terminals, ground stud, circuit break-ers, 240 and 120 volt receptacles. WELDING CABLE CONNECTIONS Cable Size and Length Be sure to use welding cables that are l...
Page 12 - MACHINE GROUNDING
A-5 INSTALLATION OUTBACK™ 185 A-5 ® MACHINE GROUNDING Because this portable engine driven welder or genera-tor creates its own power, it is not necessary to con-nect its frame to an earth ground, unless the machineis connected to premises wiring (your home, shop,etc.). To prevent dangerous electric ...
Page 13 - PREMISES WIRING; N E V E R B Y P A S S T H E C I R C U I T B R E A K E R S .; e v e r o p e r a t e t h i s m a c h i n e w i t h d a m a g e d o r; AUXILIARY POWER RECEPTACLES
A-6 INSTALLATION OUTBACK™ 185 A-6 ® PREMISES WIRING T h e O U T B A C K ™ 1 8 5 i s n o t r e c o m m e n d e d f o rpremises wiring. The OUTBACK™ 185 does not havea combined 120/240 volt receptacle and cannot beconnected to a premises as described in other Lincolnliterature. The OUTBACK™ 185 is int...
Page 14 - ELECTRICAL DEVICE USE WITH THE OUTBACKTM 185; Common Electrical Devices
A-7 INSTALLATION OUTBACK™ 185 A-7 ® CAUTION Certain Electrical devices cannot be powered by the OUTBACK™ 185. See Table A.2 TABLE A.2 ELECTRICAL DEVICE USE WITH THE OUTBACK™ 185 Type Resistive Capacitive Inductive Capacitive / Inductive Common Electrical Devices Heaters, toasters, incandescentlight ...
Page 15 - OPERATION; SAFETY INSTRUCTIONS
B-1 OPERATION OUTBACK™ 185 B-1 ® SAFETY INSTRUCTIONS Observe additional Safety Guidelines detailedthroughout this manual. WARNING WARNING ENGINE EXHAUST can kill. • Use in open, well ventilated areas or vent exhaust outside. • Do not stack anything on or near the engine. MOVING PARTS can injure. • D...
Page 17 - GENERAL DESCRIPTION; Welder; WELDING CAPABILITY
B-3 OPERATION B-3 OUTBACK™ 185 ® GENERAL DESCRIPTION The OUTBACK™ 185 is designed for commercial usewelder/generator applications. As a welder it provides185 amps of DC constant current for welding with DCstick electrodes. A single dial lets you select a fullrange of welding output from 50 to 185 am...
Page 18 - CONTROLS AND SETTINGS; WELDER/GENERATOR CONTROLS; POSITIVE; OUTPUT PANEL CONTROLS
1 2 7 8 3 or 4 6 9 10 12 11 5 1 2 7 8 3 or 4 6 9 10 12 11 5 B-4 OPERATION B-4 OUTBACK™ 185 ® CONTROLS AND SETTINGS All welder/generator controls are located on the Output Control Panel. Gasoline engine controls are mounted on the engine. See Figure B.1 and the figures in engine operation section. WE...
Page 19 - ENGINE OPERATION; Starting/Shutdown Instructions; “Start”; Auto Idle; Low Oil Sensing
B-5 OPERATION B-5 OUTBACK™ 185 ® ENGINE OPERATION Starting/Shutdown Instructions Be sure all Pre-Operation Engine Service has beenperformed. Also, Read owners manual before startingfor the first time. (See INSTALLATION section) Remove all loads connected to the AC power recepta-cles. Before starting...
Page 20 - WELDING OPERATION
B-6 OPERATION B-6 OUTBACK™ 185 ® 4. Insert the electrode into the electrode holder. 5. Set the current control dial to the desired output current . 6. Start the gasoline engine. See ENGINE OPERATION in this section of the manual. 7. Strike an arc and begin welding. AFTER YOU FINISH THE WELD: 1. Stop...
Page 21 - ELECTRODE SELECTION GUIDE; AUXILIARY POWER OPERATION; GENERAL INFORMATION; TION
B-7 OPERATION B-7 OUTBACK™ 185 ® TABLE B.2 ELECTRODE SELECTION GUIDE 120V Receptacle Operation: • Set the Output Control on the Pro-Cut 25 no higher than the 15 amp position.( Higher settings may causecircuit breaker on the OUTBACK™ 185 to trip.) • Maximum material thickness that can be cut is 1/4...
Page 22 - AUXILIARY POWER APPLICATIONS
B-8 OPERATION B-8 OUTBACK™ 185 ® TABLE B.3 AUXILIARY POWER APPLICATIONS Suggested Power Applications Running Watts *Start-up Watts (Continuous) (Peak) *Air Compressor - 1 HP 2,000 4,000 - 8,000 *Air Compressor - 3/4 HP 1,250 3,100 - 5,000 *Airless Sprayer - 1/3 HP 600 1,500 - 2,400 Chain Saw 1,200 C...
Page 23 - ACCESSORIES
C-1 ACCESSORIES C-1 OUTBACK™ 185 ® OPTIONS/ACCESSORIES The following options/accessories are available fory o u r O U T B A C K ™ 1 8 5 f r o m y o u r l o c a l L i n c o l nDistributor: Accessory Kit (K875) – Includes the following: • Twenty feet (6.1 meters) of #6 AWG electrode cable with lug. • ...
Page 24 - MAINTENANCE; SAFETY PRECAUTIONS; Operating and Maintenance; ROUTINE AND PERIODIC; ENGINE MAINTENANCE; Do not screw in; FILL to FULL mark on; Tighten dipstick
D-1 MAINTENANCE D-1 OUTBACK™ 185 ® SAFETY PRECAUTIONS • Have qualified personnel do all maintenance and troubleshooting work. • T u r n t h e e n g i n e o f f b e f o r e w o r k i n g i n s i d e t h e machine. • Remove guards only when necessary to perform maintenance and replace them when the ma...
Page 25 - To service the pre-cleaner
D-2 MAINTENANCE D-2 OUTBACK™ 185 ® To service the pre-cleaner : Remove the cover. Carefully remove the foam pre-cleaner from the filter element. 1. Wash in liquid detergent and water. 2. Squeeze dry in a clean cloth. 3. Saturate in clean engine oil. 4. Squeeze in a clean, absorbent cloth to remove a...
Page 26 - TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; HOW TO USE TROUBLESHOOTING GUIDE
® E-1 TROUBLESHOOTING OUTBACK™ 185 E-1 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting...
Page 27 - Observe all Safety Guidelines detailed throughout this manual; PROBLEMS
E-2 TROUBLESHOOTING E-2 OUTBACK™ 185 ® Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooti...
Page 29 - Contact; WELDING PROBLEMS
E-4 TROUBLESHOOTING E-4 OUTBACK™ 185 ® Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooti...
Page 30 - DIAGRAMS
F-1 DIAGRAMS F-1 OUTBACK™ 185 ® NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Departme...
Page 31 - DIMENSION PRINT
F-2 DIMENSION PRINT F-2 OUTBACK™ 185 ® M217 68 B 6.75 29 .0 0 31 .4 7 NOT E S : N. A. C ENT E R OF GRA V I TY W I TH O I L I N ENG I NE AND E M PTY FUEL TANK. N.A. 25 .6 2 21.60 7. 79 13 .50 8.25 17 .5 0 14 .1 7 M2 1 7 68 B 6. 75 29. 00 31. 47 NO TES : N. A. CENTE R OF GR AV I TY W I TH O I L I N EN...
Page 32 - NOTES