Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 3 - ii
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
Page 4 - iii
FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contr...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and...
Page 7 - TABLE OF CONTENTS
vi vi TABLE OF CONTENTS Page Product Description .........................................................................................................................1Recommended Processes ..............................................................................................................
Page 8 - PRODUCT DESCRIPTION; POWER FEED 10S; PRODUCT SUMMARY; PROCESS LIMITATIONS
1 PRODUCT DESCRIPTION POWER FEED 10S 1 PRODUCT SUMMARY The Power Feed 10S series of Automatic Wire Drivesare designed for hard automation, submerged arcwelding. The heavy-duty gearbox and feed plate havemany years of proven reliability while a new perma-nent magnet motor has been added. The Power Fe...
Page 9 - GENERAL INFORMATION; DESIGN FEATURES; LOCATION OF COMPONENTS
2 GENERAL INFORMATION POWER FEED 10S 2 DESIGN FEATURES • Closed-loop speed control. • Knurled drive rolls.• Heavy cast aluminum gearbox housing and feed plate assembly.• Wire straightener.• 32Vdc permanent magnet, high torque motor.• Conversion kit included to change speed range.• Voltage sense lead...
Page 10 - SPECIFICATIONS; TECHNICAL SPECIFICATIONS - POWER FEED 10S; PHYSICAL DIMENSIONS
3 SPECIFICATIONS POWER FEED 10S 3 TECHNICAL SPECIFICATIONS - POWER FEED 10S PHYSICAL DIMENSIONS TEMPERATURE RANGES Wire Feeders - Input Voltage and Current Voltage 32V DC HEIGHT 12.0 in. (305 mm)12.0 in. (305 mm) 8.0 in. (203 mm) MODEL K2312-1K2370-1K2311-1 WIDTH 14.0in (355mm)14.0in (355mm) 6.0in (...
Page 11 - INSTALLATION; SAFETY PRECAUTIONS; form this installation.; NON-STANDARD SAFETY INFORMATION; HIGH FREQUENCY PROTECTION
A-1 INSTALLATION POWER FEED 10S A-1 SAFETY PRECAUTIONS Read this entire installation section before youstart installation. ELECTRIC SHOCK can kill.• Only qualified personnel should per- form this installation. • Turn the input power OFF at the dis- connect switch or fuse box beforeworking on this eq...
Page 12 - POWER WAVE AC/DC 1000AMP SUBARC; MOUNTING DIMENSIONS
A-2 INSTALLATION POWER FEED 10S A-2 POWER WAVE AC/DC 1000AMP SUBARC SYSTEM CONNECTIONS (See Figure A.1) 1 - Work cable connection 3 - 14 pin wire feeder control cable 4 - 5 pin Arclink control cable to user interface 7 - Electrode cable connection MOUNTING DIMENSIONS The PF-10S can be mounted by usi...
Page 13 - CHANGING WIRE DRIVE CONFIGURATION; T E
A-3 INSTALLATION POWER FEED 10S A-3 CHANGING WIRE DRIVE CONFIGURATION The POWER FEED-10S Wire Drives can be reconfig-ured to fit in any hard automation application. The POWER FEED-10S Wire Drives can be reconfig-ured in such a way that the wire feed direction isreversed. If this is the case, the mot...
Page 14 - REMOTE SENSE LEAD SPECIFICATIONS; CAUTION
A-4 INSTALLATION POWER FEED 10S A-4 ELECTRODE AND WORKCONNECTIONS Due to the Power Wave AC/DC ” s ability to produce either a DC positive, DC negative or AC output the elec-trode and work connections do not need to be reversedfor the different polarities. Additionally no DIP switchchanges are requir...
Page 15 - WELDING WITH MULTIPLE ARCS; POWER SOURCE
A-5 INSTALLATION POWER FEED 10S A-5 WELDING WITH MULTIPLE ARCS Special care must be taken when more than one arcis welding simultaneously on a single part. Arc blowand arc interference may occur or be magnified. Eachpower source requires a work lead from the work studto the welding fixture. Do not c...
Page 16 - See the power source manual on how to config-
A-6 INSTALLATION A-6 GEAR RATIO CONVERSION KITS (SEEINSTRUCTIONS INCLUDED WITH CON-VERSION KIT) 1. Remove the 2 hex head screws and the 2 slot head screws holding the Motor to the Wire Drive Gearboxassembly. 2. R e m o v e e x i s t i n g A d a p t e r P l a t e a n d M o t o r Assembly. 3. Take the...
Page 17 - ACCESSORIES
C-1 ACCESSORIES C-1 K2311-1 MOTOR CONVERSION KIT (FOR142:1 NA STYLE WIRE DRIVES)-- This conver- tion kit converts old NA style wire drives. 1. Remove the 2 hex head screws and the 2 slot head screws holding the Motor to the Wire Drive Gearboxassembly. 2. Remove existing Adapter Plate and Motor Assem...
Page 18 - MAINTENANCE; ELECTRIC SHOCK can kill.; ROUTINE MAINTENANCE; SENSE LEAD FUSE
D-1 MAINTENANCE D-1 POWER FEED 10S SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only Qualified personnel should perform this maintenance. • Turn the input power OFF at the d i s c o n n e c t s w i t c h o r f u s e b o xbefore working on this equipment. • Do not touch electrically hot parts. ROUTI...
Page 19 - TROUBLESHOOTING; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 POWER FEED 10S If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting...
Page 20 - OUTPUT PROBLEMS
E-2 TROUBLESHOOTING E-2 POWER FEED 10S If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION Observe all Safety G...
Page 21 - DIAGRAMS; CH; WIRING DIAGRAM FOR POWER FEED 10S
F-1 DIAGRAMS F-1 POWER FEED 10S B M20368 R P.M . U TA CH B 51 5 O UTPUT REC EPTACLE R U B 50 0 84 2 84 3 M OTOR/GEAR BOX 67 TA CH IN TE RF AC E PC BD 5 8 N. A. 1 4 W WIRING DIAGRAM FOR POWER FEED 10S IR IN G D IA GR AM P OW ER FE ED 1 0 S 4 1 (J800) N. A. 8 5 (J801 ) 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 ...
Page 22 - DIMENSION PRINT
F-2 DIMENSION PRINT F-2 POWER FEED 10S L12119 A 4.25 6.16 2.43 5.19 3.50 .21 2.82 CE NT ER LIN E O F W IR E CE NT ER LINE O F W IRE 2.60 ISO V IE W ( REF.ONLY) 2.50 .50 .50 O .562 (2 H OL ES) CEN TER LINE OF WI RE CEN TER LINE O F M OUN TI NG BRACKE T 4.26 6.16 11.29 3/ 8- 16 T APPED HO LE S (4 P LA...
Page 23 - NOTES
Page 24 - ÇÃ
WARNING AVISO DE PRECAUCION ATTENTION WARNUNG ATEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BEUSED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS I...