Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumesoutdoors. ...
Page 3 - ii
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
Page 4 - iii; Refer to
iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the ...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la seco...
Page 6 - Please Examine Carton and Equipment For Damage Immediately
v v TThhaannkk Y Yoouu for selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save thi...
Page 7 - TABLE OF CONTENTS
vi vi TABLE OF CONTENTS Page –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Installation .......................................................................................................................Section A Technical Specifications ..........................
Page 8 - GENERAL INFORMATION; POWER FEEDTM 10A CONTROLLER; TECHNICAL SPECIFICATIONS: POWER FEEDTM 10A CONTROLLER; INPUT VOLTAGE & CURRENT
A-1 GENERAL INFORMATION POWER FEED™ 10A CONTROLLER A-1 TECHNICAL SPECIFICATIONS: POWER FEED™ 10A CONTROLLER SPEC.# TYPE 142:1 SPEED RATIO 95:1 SPEED RATIO Wire Size Wire Size POWER FEED™ 10A CONTROLLER Speed Solid Cored Speed Solid Cored with Power Feed 10SF K2362-1 10-200 IPM 7/32 in. 5/32 in. 10-3...
Page 9 - INSTALLATION; SAFETY PRECAUTION; WELDING VOLTAGE
A-2 INSTALLATION POWER FEED™ 10A CONTROLLER A-2 SAFETY PRECAUTION WELDING VOLTAGE Wire feed parts are electrically live while welding and whileinching wire (with Touch Sense feature selection). The elec-trically live parts are listed below: Electrode Electrode Reel Wire Drive Motor Drive Rolls Gear ...
Page 11 - CAUTION
A-4 INSTALLATION POWER FEED™ 10A CONTROLLER A-4 4. Replace the Switch Panel on the POWER FEED™ 10A CONTROLLER with the blank panel includedwith the pendant box. 5. Connect the Switch Panel to the mating 10-pin con- nector inside the pendant box. 6. Fasten the Switch Panel to the pendant box. 7. Conn...
Page 14 - CONNECTION DIAGRAM SYSTEM
A-7 INSTALLATION POWER FEED™ 10A CONTROLLER A-7 POWER WAVE AC/DC 1000 K2344-1 K1543-XX ARCLINK CONTROL CABLE WORK PIECE ELECTRODE SENSE LEAD K1785-xx 14 — 14 PIN FEEDER CABLE ARC ARC 1 CONTROL CONTROL POWER FEED 10A CONTROLLER CONTROL BOX K2362-1 POWER FEED 10SF WIRE DRIVE K2312-1 WORK WORK SENSE LE...
Page 15 - REMOTE SENSE LEAD SPECIFICATIONS; Welding with Multiple Arcs
A-8 INSTALLATION POWER FEED™ 10A CONTROLLER A-8 REMOTE SENSE LEAD SPECIFICATIONS Welding with Multiple Arcs Special care must be taken when more than one arcis welding simultaneously on a single part. Arc blowand arc interference may occur or be magnified. Eachpower source requires a work lead from ...
Page 16 - OPERATION; SAFETY PRECAUTIONS; ELECTRIC SHOCK can kill.; DESIGN FEATURES
B-1 OPERATION B-1 POWER FEED™ 10A CONTROLLER SAFETY PRECAUTIONS Read this entire section of operating instructionsbefore operating the machine. ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrodes with your skin or wetclothing. • Insulate yourself from the work and ground. •...
Page 17 - PRODUCT DESCRIPTION
B-2 OPERATION B-2 POWER FEED™ 10A CONTROLLER PRODUCT DESCRIPTION General Physical Description The POWER FEED™ 10A CONTROLLER is a userinterface. The control is used to set all welding para-meters and control any travel mechanisms. High-speed digital cables connect the control, wire drive,and the Pow...
Page 18 - LOCATING FRONT PANEL CONTROLS AND INPUT, OUPUT CONNECTIONS
B-3 OPERATION B-3 POWER FEED™ 10A CONTROLLER LOCATING FRONT PANEL CONTROLS AND INPUT, OUPUT CONNECTIONS 5-PIN INPUTRECEPTACLE 4-PIN TRAVEL RECEPTACLE 14-PIN RECEPTACLE 3-PIN FLUX RECEPTACLE CONTROL BOXWITHOUT DOOR CONTROL BOXWITH DOOR
Page 19 - CASE FRONT CONTROL DESCRIPTIONS; ARC ESTABLISH INDICATOR – Illuminates when; tus. Normal operation is a steady green light.; LED condition; Steady green; CASE FRONT CONTROLS
B-4 OPERATION B-4 CASE FRONT CONTROL DESCRIPTIONS 1. DUAL DIGITAL DISPLAYS – Bright 7-segment dis- plays showing welding parameter settings and actu-al levels while welding. 2. ARC ESTABLISH INDICATOR – Illuminates when a "true" arc has been established. (Flashes whenopen circuit voltage is ...
Page 20 - WIRE FEEDER SETUP
B-5 OPERATION B-5 Blinking green O c c u r s d u r i n g a r e s e t a n d i n d i - cates the power source is identify-ing each component in the system.This is normal for the first 10 sec-onds after power-up, or if the sys-tem configuration is changed dur-ing operation. Alternating green Non-recove...
Page 21 - WELD MODE DESCRIPTION; CHANGING WELD MODES; ITEM; CC 60 Hz SIN WAVE
B-6 OPERATION B-6 WELD MODE DESCRIPTION 1. Allows wireless machine configuration using a Palm OS based hand-held computer. 2. Consists of easy to read 36 segment alphanumeric LED display. 2 Thru 5 Allows for machine set-up/user preferences grouped into secure and non-secure categories. 6.- 7. Provid...
Page 22 - AC CONTROL; F requency; Start Time
B-7 OPERATION B-7 AC CONTROL Pressing the Left Mode Select Panel Pushbutton whilein WELD MODE will illuminate the AC CONTROLL E D ( i f A C p a r a m e t e r s a r e a v a i l a b l e ) . R e p e a t e dpressing of the Left Mode Select Panel Pushbuttonwill scroll through the available parameters. Th...
Page 23 - END OPTIONS; Crater Time; Yes; Downslope Time
B-8 OPERATION B-8 END OPTIONS Pressing the Right Mode Select Panel Pushbuttonafter scrolling through the Start Options will illuminatethe END OPTIONS LED. Repeated pressing of theR i g h t M o d e S e l e c t P a n e l P u s h b u t t o n w i l l t o g g l ethrough the parameters. Turning the Mode S...
Page 24 - PARAMETER; WELD SEQUENCE PARAMETER LIST
B-9 OPERATION B-9 PARAMETER Arc Delay Time Strike Fault Time Strike WFS Strike Volts Restrike Time Start WFS/Amps Start Volts Start Time Start Arc Force Upslope Time Weld WFS/Amps Weld Volts Weld Arc Force Frequency (AC) Balance (AC) Offset (AC) Arc 2 Phase (if applicable) Arc 2 Balance (if applicab...
Page 25 - GENERAL SETUP MODE OPTIONS; • Press the right Mode Select Button to reset, left to
B-10 OPERATION B-10 GENERAL SETUP MODE OPTIONS The Setup Mode can be used to set more generalwelding configurations such as travel options or dis-play configurations and can be used to access diag-nostic tools. The POWER FEED™ 10A CONTROLLER can beconfigured to display the wire feed speed in inchesp...
Page 26 - Here is a list of Lockout levels:; Shutdown2 Select; • Pressing the left Mode Select Panel Pushbutton will
B-11 OPERATION B-11 INFRARED (IR) CONTROL The Mode Select Panel interface includes an infraredtransceiver. This allows wireless machine configura-tion using a Palm OS based handheld computer. Aproprietary Palm OS application, ALPalm, has beendeveloped for this purpose. LOCKOUT/SECURITY The Power Fee...
Page 27 - PROCEDURE MEMORY VS. USER MEMORY; MEMORY PANEL DESCRIPTION
B-12 OPERATION B-12 This panel performs these functions: limit setting andmemory saving/restoring. There are six user memo-ries. PROCEDURE MEMORY VS. USER MEMORY Procedure memory is used while welding. Changesto the Power Feed 10A controls immediately changethe contents of the selected procedure’s m...
Page 28 - LIMIT SETTING; Memory Value
B-13 OPERATION B-13 LIMIT SETTING Each user memory can be optionally configured to limitthe user’s range of control over some user interface set-tings. By default, user limits are not enabled. To set lim-its for a selected memory, first select a weld mode andperform a memory save. Next, press and ho...
Page 29 - ACCESSORIES
C-1 ACCESSORIES C-1 GENERAL OPTIONS / ACCESSORIES K2311-1 Power Feed 10SM-Converts NA style wiredrives into Power Feed-10S Wire Drives K2370-1 Power Feed 10S Wire Drive-Power Feed-1 0 S w i t h h a r d w a r e t o c o n n e c t t o a T C - 3 T r a v e lCarriage. K2282-1 System Interface-Includes pha...
Page 30 - MAINTENANCE; ROUTINE MAINTENANCE; S e e a d d i t i o n a l w a r n i n g i n f o r m a t i o n
D-1 MAINTENANCE D-1 ROUTINE MAINTENANCE • Check weld cables, control cables and gas hoses for cuts. • Clean and tighten all weld terminals. • Inspect and clean drive rolls and inner wire guide and replace if worn. PERIODIC MAINTENANCE • Blow out or vacuum the inside of the feeder. • E v e r y s i x ...
Page 31 - TROUBLESHOOTING
E-1 TROUBLESHOOTING E-1 POWER FEED™ 10A CONTROLLER If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Trou...
Page 32 - PROBLEMS; LINC-NET SYSTEM ERROR CODES
E-2 TROUBLESHOOTING E-2 POWER FEED™ 10A CONTROLLER If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION Observe a...
Page 33 - ARCLINK SYSTEM ERROR CODES
E-3 TROUBLESHOOTING E-3 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION Observe all Safety Guidelines detail...
Page 35 - OUTPUT PROBLEMS
E-5 TROUBLESHOOTING E-5 POWER FEED™ 10A CONTROLLER Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical tr...
Page 36 - Observe all Safety Guidelines detailed throughout this manual; The wire feeder gear setting is
E-6 TROUBLESHOOTING E-6 POWER FEED™ 10A CONTROLLER Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical tr...
Page 37 - DIAGRAMS
F-1 DIAGRAMS F-1 POWER FEED™ 10A CONTROLLER P O W E R F E E D 1 0 A C O N T R O L L E R J3 4 1 2 3 4 5 6 7 8 9 1 0 F L E X FLEX S W IT C H G R O U P # 2 S U P P L Y 3 -P IN F LU X R E C E P TA C LE A B C D E A B C J 3 3 R E M O T E P .C . B O A R D J 3 3 1 8 5 6 5 -P IN IN P U T R E C E P TA C LE 8 ...
Page 38 - DIMENSION PRINT
F-2 DIMENSION PRINT F-2 POWER FEED™ 10A CONTROLLER W A R N IN G M 2 0 4 1 4 A 1 4 .1 2 1 .9 5 3 5 8 .6 2 4 .1 4 .9 9 1 2 6 .7 1 1 .6 8 2 9 6 .5 1 2 .2 5 3 1 1 .2 1 3 .2 5 3 3 6 .6