Lincoln Electric IM846-A - Manual
Lincoln Electric IM846-A – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.
Table of Contents:
- Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
- Page 3 – ii
- Page 4 – iii; Refer to
- Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
- Page 6 – Conformance; b) radio and television transmitters and receivers
- Page 7 – uct standard for arc welding equipment.”
- Page 8 – Thank You; Please Examine Carton and Equipment For Damage Immediately
- Page 9 – TAbLE OF CONTENTS
- Page 10 – INSTALLATION; TECHNICAL SPECIFICATIONS -; INPUT AC VOLTAGE & DC OUTPUT
- Page 11 – SELECT SUITAbLE LOCATION; CAUTION
- Page 12 – NEGATIVE ELECTRODE POLARITY
- Page 13 – VOLTAGE SENSING; SYSTEM DESCRIPTION
- Page 14 – CONFIGURING THE SYSTEM; SINGLE HEAD FEEDER
- Page 16 – CONTROL CAbLE SPECIFICATIONS; TWO POWER WAVES
- Page 18 – I / O RECEPTACLE SPECIFICATIONS; DIP SWITCH SETTINGS AND LOCATIONS; CONTROL bOARD DIP SWITCH:
- Page 19 – GENERAL DESCRIPTION; RECOMMENDED PROCESSES; • This Power Wave is not recommended for processes; OPERATION; SAFETY PRECAUTIONS; ELECTRIC SHOCK can kill.
- Page 20 – CASE FRONT LAYOUT
- Page 21 – WELDING ADJUSTMENTS; • WELDING MODE; NOMINAL PROCEDURES
- Page 22 – • ARC CONTROL; CONSTANT VOLTAGE WELDING; Synergic CV
- Page 23 – PULSE WELDING; Current
- Page 24 – TIG GTAW
- Page 25 – POWER MODETM
- Page 26 – ACCESSORIES; OPTIONAL EQUIPMENT; FACTORY INSTALLED; Any; ArcLink compatible; semi-automatic wire feeding
- Page 27 – MAINTENANCE; CAPACITOR DISCHARGE PROCEDURE; Hold resistor body with electrically insulated glove.; ROUTINE MAINTENANCE; CAPACITOR; PERIODIC MAINTENANCE
- Page 28 – TROUbLESHOOTING; Local Lincoln Authorized Field Service Facility; for technical troubleshooting assistance before you proceed.; Step 3. RECOMMENDED COURSE OF ACTION; HOW TO USE TROUbLESHOOTING GUIDE
- Page 29 – Read the
- Page 30 – ERROR CODES FOR THE POWERWAVE; Indication
- Page 31 – Observe all Safety Guidelines detailed throughout this manual; TROUbLESHOOTING GUIDE; Observe Safety Guidelines; OUTPUT PRObLEMS; Contact your local authorized
- Page 34 – PRObLEMS
- Page 35 – WIRING DIAGRAMS
- Page 36 – DIAGRAMS
- Page 37 – CONNECTION DIAGRAM
- Page 38 – DIMENSION PRINT; UT
- Page 39 – NOTES
POWER WAVE 405M
OPERATOR’S MANUAL
For use with machines Code 11142, 11490
IM846-A
December, 2010
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
w i t h s a f e t y i n m i n d . H o w e v e r ,
y o u r o v e r a l l s a f e t y c a n b e
increased by proper installation
... and thoughtful operation on
y o u r p a r t .
D O N O T I N S T A L L ,
O P E R A T E O R R E P A I R T H I S
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT.
And,
most importantly, think before
you act and be careful.
WA
RN
ING
WA
RN
ING
AV
ISO
DE
PR
EC
AU
CIO
N
ATT
EN
TIO
N
!
!
!
!
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
Lor
em
ips
um
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit
, ed
dia
m n
onu
mm
y n
ibh
eu
ism
od
tinc
idu
nt u
t
elit, ed diam nonummy nibh euismod tincidunt ut
lao
ree
t do
lore
ma
gna
aliq
uam
era
t
laoreet dolore magna aliquam erat
WA
R N
I N G
R E
M O
T E
P O
W E
R
O F
F
O N
P O W
E R
W A
V E
4 0 5
WAR
NING
WAR
NING
AVIS
O DE
PRE
CAU
CION
ATTE
NTIO
N
!
!
!
!
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
Lorem
ipsum
dolor
sit am
et con
secte
tuer a
dipisc
ing
Lorem ipsum dolor sit amet consectetuer adipiscing
elit, e
d diam
nonu
mmy n
ibh eu
ismod
tincid
unt ut
elit, ed diam nonummy nibh euismod tincidunt ut
laore
et dolo
re ma
gna a
liquam
erat
laoreet dolore magna aliquam erat
WAR
N ING
R EM
O TE
P OW
E R
O FF
O N
P O
W
E R
W
A V
E
4 0
5
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © Lincoln Global Inc.
RETURN TO MAIN MENU
"Loading the manual" means you need to wait until the file loads and becomes available for online reading. Some manuals are very large, and the time they take to appear depends on your internet speed.
Summary
i SAFETY i FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fume...
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the ...