Lincoln Electric IM822 - Manual

Lincoln Electric IM822

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 6 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – MASTER TABLE OF CONTENTS FOR ALL SECTIONS; Page
  • Page 8 – INSTALLATION; TECHNICAL SPECIFICATIONS – MIG PAK HD; INPUT – SINGLE PHASE ONLY
  • Page 9 – MIG PAK HD; SAFETY PRECAUTIONS; MIG PAK HD with work clamp, Gun and cable; ELECTRIC SHOCK can kill.
  • Page 10 – SELECT SUITABLE LOCATION; STACKING; Machines cannot be stacked.; CHANGING POLARITY
  • Page 11 – SHIELDING GAS CONNECTION; REQUIREMENTS FOR MAXIMUM OUTPUT
  • Page 12 – OPERATION; GENERAL DESCRIPTION; • Accommodates spools of wire up to 4”(102mm)
  • Page 13 – TABLE B.1 – MIG WELDING MATERIAL/GAS COMBINATIONS; WELDING CAPABILITY; W i r e S p e e d C o n t r o l . - C o n t r o l s t h e w i r e f e e d; WELDING OPERATIONS; PROCESS GUIDELINES
  • Page 14 – FIGURE B.3 – WIRE THREADING DETAILS; SHIELDING GAS
  • Page 15 – MAKING A WELD; FIGURE B.5 – WELDING SETUP
  • Page 16 – OVERLOAD PROTECTION; THERMAL PROTECTION
  • Page 17 – LEARNING TO WELD; THE ARC-WELDING CIRCUIT
  • Page 18 – PROCESS SELECTION
  • Page 19 – COMMON METALS
  • Page 20 – Welding In The Vertical Position
  • Page 21 – See the Application Guide on the inside of wire; The Correct Welding Position
  • Page 23 – Helpful Hints
  • Page 26 – TROUBLESHOOTING WELDS; Good welds have excellent appearance.; To Eliminate Porosity; Do not allow dolly wheels or trucks to run over the
  • Page 27 – Proper Gun Handling
  • Page 28 – ACCESSORIES; INNERSHIELD WELDING WIRE
  • Page 29 – • Drive Motor and Gearbox – Lifetime lubrication; MAINTENANCE
  • Page 30 – CLEANING THE GUN LINER; CAUTION
  • Page 31 – GUN ASSEMBLY REMOVAL; Unfasten the 2 retaining bolts and 1 screw securing; WORK CABLE INSTALLATION; Pass the end of the work cable with the terminal lug
  • Page 32 – TROUBLESHOOTING; Step 3. RECOMMENDED COURSE OF ACTION
  • Page 33 – OUTPUT PROBLEMS; Observe all Safety Guidelines detailed throughout this manual
  • Page 34 – for technical troubleshooting assistance before you proceed.; The thermostat may be tripped; FEEDING PROBLEMS
  • Page 35 – WELDING PROBLEMS
  • Page 36 – DIAGRAMS; IRI
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MIG PAK HD

OPERATOR’S MANUAL

IM822

February, 2003

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
f u l o p e r a t i o n o n y o u r p a r t .

D O

N O T I N S T A L L , O P E R A T E O R
R E P A I R T H I S E Q U I P M E N T
W I T H O U T R E A D I N G T H I S
M A N U A L A N D T H E S A F E T Y
P R E C A U T I O N S C O N T A I N E D
T H R O U G H O U T .

A n d , m o s t

importantly, think before you act
and be careful.

For use with machine Code Number:11062

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:

Copyright © 2003 Lincoln Global Inc.

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 4 - iii

FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...

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