Lincoln Electric IM808-A - Manual

Lincoln Electric IM808-A

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii; ELECTRIC SHOCK can kill.
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 8 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 9 – TABLE OF CONTENTS
  • Page 11 – INSTALLATION
  • Page 12 – MACHINE GROUNDING; • Only qualified personnel should per-; SELECT SUITABLE LOCATION
  • Page 13 – INPUT CONNECTION; so will result in damage to the machine.; WORK CABLE SIZE AWG; CAUTION
  • Page 14 – NEGATIVE ELECTRODE POLARITY
  • Page 15 – SYSTEM DESCRIPTION; Process Electrode Voltage
  • Page 16 – CONFIGURING THE SYSTEM; SINGLE HEAD FEEDER
  • Page 18 – TWO POWER WAVES
  • Page 20 – I / O RECEPTACLE SPECIFICATIONS; DIP SWITCH SETTINGS AND LOCATIONS; WATER FLOW SENSOR
  • Page 21 – OPERATION; SAFETY PRECAUTIONS
  • Page 23 – DEFINITION OF WELDING TERMS
  • Page 24 – RECOMMENDED EQUIPMENT; Operation; REQUIRED EQUIPMENT; The Power Waves are not to be used in outdoor; DUTY CYCLE AND TIME PERIOD; GENERAL DESCRIPTION; RECOMMENDED PROCESSES; Wire Drive Interface Module
  • Page 25 – CASE FRONT CONTROLS; per table 3; CASE FRONT LAYOUT
  • Page 26 – NOMINAL PROCEDURES
  • Page 27 – WELDING MODE; CONSTANT VOLTAGE WELDING; Synergic CV
  • Page 28 – PULSE WELDING; Current
  • Page 29 – STT WELDING
  • Page 30 – ACCESSORIES; OPTIONAL EQUIPMENT; FACTORY INSTALLED
  • Page 31 – MAINTENANCE; ROUTINE MAINTENANCE
  • Page 32 – TROUBLESHOOTING; Local; HOW TO USE TROUBLESHOOTING GUIDE
  • Page 33 – Read the error code before the machine is turned off.
  • Page 34 – ERROR CODES FOR THE POWERWAVE; Error Code # Description
  • Page 35 – OUTPUT PROBLEMS
  • Page 38 – PROBLEMS
  • Page 39 – DIAGRAMS
  • Page 40 – CONNECTION DIAGRAM; STT STUD; WIRE
  • Page 42 – WER
  • Page 43 – NOTES
  • Page 44 – ÇÃ
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IEC 60974-1

POWER WAVE 455M/STT

™

OPERATOR’S MANUAL

IM808-A

June, 2004

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part.

DO

NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS MAN-
UAL AND THE SAFETY PRE-
CAUTIONS CONTAINED
THROUGHOUT.

And, most

importantly, think before you act
and be careful.

For use with machines having Code Numbers:

11008, 11204

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Copyright © 2004 Lincoln Global Inc.

NRTL/C

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii; ELECTRIC SHOCK can kill.

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 4 - iii

FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...

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