Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 5 - PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv Mar. ‘ 93 PIPELINER 200G PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les pr é cautions de s û ret é specifiques qui parraissent dans ce manuel aussi bien que les pr é cautions de s û ret é g é n é rales suiv- antes: Sûreté Pour Soudage ...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manua...
Page 7 - TABLE OF CONTENTS
vi vi TABLE OF CONTENTS Page Installation .........................................................................................................Section A Technical Specifications ........................................................................................A-1Safety Precautions............
Page 8 - INSTALLATION; PHYSICAL DIMENSIONS; INPUT - DIESEL ENGINE
DC CURRENT RANGE Fine Adjustment in each Range 40-300 Amps DUTY CYCLE* 60% RATED DC OUTPUT VOLTS @ RATED AMPS Lincoln Plus Rating 40V @ 200A NEMA Rating 28V @ 200A A-1 INSTALLATION PIPELINER 200D A-1 1. Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is wit...
Page 9 - SAFETY PRECAUTIONS
Do not attempt to use this equipment until youhave thoroughly read the engine manufacturer’smanual supplied with your welder. It includesi m p o r t a n t s a f e t y p r e c a u t i o n s , d e t a i l e d e n g i n estarting, operating and maintenance instructions,and parts lists. ----------------...
Page 10 - POLARITY CONTROL AND CABLE SIZES; DIESEL FUEL ONLY; DIESEL FUEL
A-3 INSTALLATION PIPELINER 200D A-3 POLARITY CONTROL AND CABLE SIZES With the engine off, route the electrode and workcables through the strain relief bracket on the baseand connect to the studs located below the fuel tankmounting rail. (see size recommendations below). For Positive polarity, connec...
Page 12 - OPERATION; S e e a d d i t i o n a l w a r n i n g i n f o r m a t i o n a t; GENERAL DESCRIPTION
B-1 OPERATION B-1 SAFETY PRECAUTIONS Do not attempt to use this equipment until youhave thoroughly read the engine manufacturer’smanual supplied with your welder. It includesi m p o r t a n t s a f e t y p r e c a u t i o n s , d e t a i l e d e n g i n estarting, operating and maintenance instructi...
Page 13 - ENGINE OPERATION; COLD WEATHER STARTING; TYPICAL FUEL CONSUMPTION DATA
B-2 OPERATION B-2 PIPELINER 200D Cranking System A 12V electric starter is standard. Air Cleaner Heavy duty two-stage dry type Exhaust A muffler and stainless steel exhaust outlet pipe arestandard. Engine Hour Meter A meter to record the hours of operation. ENGINE OPERATION Operate the welder with t...
Page 14 - WELDER OPERATION; DUTY CYCLE; CAUTION
ENGINE BREAK-IN Lincoln Electric selects high quality, heavy-duty indus-trial engines for the portable welding machines weoffer. While it is normal to see a small amount ofcrankcase oil consumption during initial operation,excessive oil use, wetstacking (oil or tar like sub-stance at the exhaust por...
Page 15 - IDLER OPERATION
B-4 OPERATION B-4 PIPELINER 200D When a forceful “ digging ” arc is required, usually for vertical and overhead welding, use a higher “ Current Range Selector ” setting and lower open circuit volt- age. For example: to obtain 175 amps and a forcefularc, set the “ Current Range Selector ” to the 240-...
Page 16 - ACCESSORIES; OPTIONAL FEATURES
C-1 ACCESSORIES C-1 PIPELINER 200D OPTIONAL FEATURES (Field Installed) Accessory Set (K704) - Includes electrode and work cables, headshield, work clamp and electrode holder. Remote Control Kit (K924-5) - Contains a remote control rheostat and 100 ft (30.5m) cable for adjustingthe OCV at the welding...
Page 17 - MAINTENANCE; GENERAL INSTRUCTIONS; Refer to the Engine
D-1 MAINTENANCE D-1 PIPELINER 200D SAFETY PRECAUTIONS GENERAL INSTRUCTIONS 1. Blow out the welder and controls with an air hose at least once every two months. In particularly dirtylocations, this cleaning may be necessary once aweek. Use low pressure air to avoid driving dirt intothe insulation. 2....
Page 18 - BEARINGS; NAMEPLATES
D-2 MAINTENANCE D-2 PIPELINER 200D BEARINGS This welder is equipped with a double-shielded ballbearing having sufficient grease to last indefinitelyunder normal service. Where the welder is used con-stantly or in excessively dirty locations, it may be nec-essary to add one-half ounce of grease per y...
Page 20 - TROUBLESHOOTING; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 PIPELINER 200D If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION ELECTRIC SHOCK can k...
Page 21 - PROBLEMS
E-2 TROUBLESHOOTING E-2 PIPELINER 200D Observe all Safety Guidelines detailed throug out this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooti...
Page 25 - ELECTRONIC IDLER TROUBLESHOOTING GUIDE
E-6 TROUBLESHOOTING E-6 PIPELINER 200D ELECTRONIC IDLER TROUBLESHOOTING GUIDE With Idler Control Switch in the Auto Position, Engine Will Not Return to Low Idle in Approximately 15 Seconds After Welding and Auxiliary Loads are Removed Set Idler Control Switch to the Auto Position Check for Continuit...
Page 27 - DIAGRAMS
F-1 DIAGRAMS F-1 PIPELINER 200D 761 F1 15A 840 B PI PE LI NER 2 00 D W IRI NG DI AGRAM M20056 STAR T + 52 + - - 51 56 EX C + PUM P SOL ENOID 50 50B S B + R 1 2 3 4 12 3 4 5 6 7 8 9 10 J1 J2 61 60A 58A 51A 53B 57 56A 54B 54 59 58 50A FUEL PU M P 53 GLOW PLUGS 60C 212A 70 GND-B GN D -M 212B GND- N S G...
Page 28 - THE LINCOLN ELECTRIC COMPANY; K2
F-2 DIAGRAMS F-2 PIPELINER 200D Sales an Sales and Serv Service throug ice through Su h Subsidiaries bsidiaries a and Distribu Distributors tors W W orldwide Cleveland, Ohio 4 , Ohio 44117-1199 U U.S.A. R THE LINCOLN ELECTRIC COMPANY W orld’s orld’s Le Leader in W er in W elding an and Cu Cutting Pr...
Page 29 - DIMENSION PRINT
F-3 DIMENSION PRINT F-3 PIPELINER 200D S10766- 11 B 24 .0 0 37. 12 66. 50 27 .50 12. 25 4. 00 4. 00 23. 00 8.2 5 41 .6 6 3. 25 57. 70 O .56 S KI D MOUNT IN G HOL E O .5 6 SKI D M OUNT IN G HOL E N. B. N. B. N. A. NOT ES: N.A. C ENTE R OF GR AVIT Y WITH OIL AN D W ATER I N E NGIN E, B UT NO FU EL. N....
Page 30 - NOTES
Page 32 - ÇÃ
WARNING AVISO DE PRECAUCION ATTENTION WARNUNG ATEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BEUSED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS I...