Lincoln Electric IM746 - Manual
Lincoln Electric IM746 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.
Table of Contents:
- Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
- Page 3 – ii
- Page 4 – iii
- Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
- Page 8 – Thank You; Please Examine Carton and Equipment For Damage Immediately
- Page 9 – TABLE OF CONTENTS
- Page 10 – INSTALLATION; TECHNICAL SPECIFICATIONS -; INPUT AC VOLTAGE & DC OUTPUT
- Page 11 – SELECT SUITABLE LOCATION; CAUTION
- Page 13 – Process Electrode Voltage
- Page 14 – SYSTEM DESCRIPTION; System Model
- Page 15 – Simple System
- Page 16 – Multiple Group System
- Page 18 – TWO POWER WAVES
- Page 19 – I / O RECEPTACLE SPECIFICATIONS; DIP SWITCH SETTINGS AND LOCATIONS
- Page 20 – GENERAL DESCRIPTION; RECOMMENDED PROCESSES; OPERATION; SAFETY PRECUATIONS; ELECTRIC SHOCK can kill.
- Page 21 – Semi-Automatic Operation; REQUIRED EQUIPMENT
- Page 22 – WELDING ADJUSTMENTS; NOMINAL PROCEDURES
- Page 23 – CONSTANT VOLTAGE WELDING; Synergic CV; Current; WELDING MODE
- Page 24 – PULSE WELDING
- Page 25 – TIG GTAW
- Page 26 – POWER MODE; Recommended Welding Procedures for Power Mode - Table B.3
- Page 27 – ACCESSORIES; OPTIONAL EQUIPMENT; FACTORY INSTALLED
- Page 28 – MAINTENANCE; SAFETY PRECAUTIONS; CAPACITOR DISCHARGE PROCEDURE; ROUTINE MAINTENANCE; PERIODIC MAINTENANCE; s Manual
- Page 29 – TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; HOW TO USE TROUBLESHOOTING GUIDE
- Page 30 – Read the
- Page 31 – ERROR CODES FOR THE POWERWAVE; Indication
- Page 32 – TROUBLESHOOTING GUIDE; OUTPUT PROBLEMS
- Page 35 – PROBLEMS
- Page 36 – DIAGRAMS
- Page 37 – CONNECTION DIAGRAM; POWER WAVE
- Page 38 – DIMENSION PRINT
- Page 39 – ÇÃ
POWER WAVE 405
OPERATOR’S MANUAL
For use with machines Code 10896
IM746
August, 2004
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
f u l o p e r a t i o n o n y o u r p a r t .
D O
N O T I N S T A L L , O P E R A T E O R
R E P A I R T H I S E Q U I P M E N T
W I T H O U T R E A D I N G T H I S
M A N U A L A N D T H E S A F E T Y
P R E C A U T I O N S C O N T A I N E D
T H R O U G H O U T .
A n d , m o s t
importantly, think before you act
and be careful.
W
ARNING
W
ARNING
AVISO DE
PRECA
UCION
ATTENTION
!
!
!
!
Lo
rem
ips
um
do
lor s
it a
met
con
se
cte
tue
r adipisc
ing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit,
ed dia
m n
on
elit,
ed
dia
m n
onu
mm
um
my
nib
h e
uis
mod
tinc
idun
t ut
y n
ibh
eu
ism
od t
incid
unt
ut
lao
reet
dol
ore
mag
na
aliqua
m e
r
lao
ree
t do
lore
m
agn
a a
liqu
am
era
t
at
Lorem
ips
um
do
lor
sit
am
et c
onsectet
uer ad
ipis
cing
Lore
m
ipsu
m d
olo
r sit
am
et c
ons
ecte
tue
r ad
ipis
cing
el
it, e
d dia
m n
on
elit,
ed
dia
m n
onumm
um
my n
ibh
eu
ism
od
tinc
idu
nt u
t
y n
ibh
eu
ism
od t
incid
unt
ut
lao
reet
do
lore
mag
na
aliq
uam
er
lao
ree
t do
lore
m
agn
a a
liqu
am
erata
t
Lorem
ipsum
do
lor
sit
am
et co
nse
ctet
uer adip
iscin
g
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit,
ed
diam n
on
elit,
ed
dia
m n
onumm
um
my
nib
h e
uismo
d tincidun
t ut
y n
ibh
eu
ism
od t
incid
unt
ut
lao
reet
do
lor
e m
agna
ali
qua
m er
lao
ree
t do
lore
m
agn
a a
liqu
am
era
t
at
Lor
em
ipsu
m dol
or sit
am
et co
nse
cte
tue
r ad
ipiscing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit
, ed
dia
m n
on
elit,
ed
dia
m n
onumm
um
my nib
h e
uis
mo
d tinc
idu
nt
ut
y n
ibh
eu
ism
od t
incid
unt
ut
lao
ree
t do
lore
ma
gn
a al
iqua
m e
r
lao
ree
t do
lore
m
agn
a a
liqu
am
erata
t
Lo
rem
ips
um
dolo
r sit
am
et c
on
sec
tet
uer
adipisc
ing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit, e
d d
iam
no
n
elit,
ed
dia
m n
onu
mm
um
my n
ibh
eu
ism
od
tinc
idunt
ut
y n
ibh
eu
ism
od t
incid
unt
ut
lao
reet dolo
re
magna
aliq
uam
er
lao
ree
t do
lore
ma
gna
aliq
uam
erata
t
Lo
rem ip
su
m
do
lor
sit
am
et c
ons
ecte
tuer
adip
isci
ng
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit,
ed
dia
m
non
elit,
ed
dia
m n
onumm
um
my
nib
h e
uis
mo
d tinc
idu
nt u
t
y n
ibh
eu
ism
od t
incid
unt
ut
laor
ee
t do
lore
m
agn
a al
iqua
m
er
lao
ree
t do
lore
m
agn
a a
liqu
am
era
t
at
Lor
em
ips
um
dolo
r si
t amet
consec
tetu
er ad
ipis
cing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit
, e
d dia
m
non
elit,
ed
dia
m n
onu
mm
um
my n
ibh e
uism
od tin
cidu
nt
ut
y n
ibh
eu
ism
od t
incid
unt
ut
lao
reet
dol
ore
mag
na
al
iqu
am
er
lao
ree
t do
lore
ma
gna
aliq
uam
erata
t
Lore
m
ips
um
dolo
r si
t am
et c
on
sec
tetue
r adi
piscing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
eli
t, ed
diam
no
n
elit,
ed
dia
m n
onu
mm
um
my
nib
h eui
sm
od ti
ncidun
t ut
y n
ibh
eu
ism
od t
incid
unt
ut
laoree
t dolo
re ma
gn
a al
iquam er
lao
ree
t do
lore
m
agn
a a
liqu
am
era
t
at
Lor
em
ips
um
do
lor
si
t amet
co
nsec
tetuer ad
ipis
cing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit
, ed
dia
m non
elit,
ed
dia
m n
onumm
um
my
nib
h euis
mod
tin
cidu
nt ut
y n
ibh
eu
ism
od t
incid
unt
ut
la
ore
et d
olore
m
ag
na
aliq
uam
er
lao
ree
t do
lore
m
agn
a a
liqu
am
era
t
at
Lore
m ip
sum d
olo
r s
it ame
t co
nsect
etuer adi
pisc
ing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit
, e
d dia
m
non
elit,
ed
dia
m n
onumm
um
my ni
bh e
uism
od
tinc
idunt
ut
y n
ibh
eu
ism
od
tinc
idu
nt u
t
la
oree
t do
lor
e m
ag
na
aliq
uam
er
lao
ree
t do
lore
m
agn
a a
liqu
am
erata
t
Lorem
ips
um
do
lor s
it am
et c
ons
ec
tetuer
adipi
sc
ing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
el
it, ed
dia
m non
elit,
ed
dia
m n
onumm
um
my
nibh
eu
ismo
d tinc
idun
t u
t
y n
ibh
euis
mo
d tin
cidu
nt u
t
lao
reet
dolo
re m
ag
na
aliq
uam
er
lao
ree
t do
lore
ma
gna
aliq
uam
erata
t
Lorem
ipsum d
olor si
t a
me
t cons
ectet
ue
r adip
iscing
Lore
m ip
sum
do
lor
sit a
me
t co
nse
cte
tue
r ad
ipis
cing
elit
, ed di
am
no
n
elit,
ed
dia
m n
onum
m
um
my n
ibh
euis
mod t
incidun
t ut
y n
ibh
eu
ism
od t
incid
unt
ut
laoreet
dolo
re
ma
gn
a a
liqua
m
er
lao
ree
t do
lore
m
agn
a a
liqu
am
era
t
at
Lo
rem
ips
um
do
lor si
t am
et c
on
se
ctet
uer
adip
iscing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit
, e
d di
am
non
elit,
ed d
iam
no
numm
um
my
nib
h eu
ism
od
tinc
idu
nt u
t
y n
ibh
eu
ism
od t
incid
unt
ut
la
oree
t dolo
re ma
gna
aliq
uam e
r
lao
ree
t do
lore
m
agn
a a
liqu
am
era
t
at
Lorem ipsum dolor sit am
et consectetue
r adipiscing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit, ed diam
non
elit,
ed
dia
m n
onumm
um
my nibh euismod tincidunt ut
y n
ibh
eu
ism
od t
incid
unt
ut
lao
reet dolore magna aliquam er
lao
ree
t do
lore
m
agn
a a
liqu
am
erata
t
Lorem ipsum dolor sit amet consectetu
er adipiscing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit, ed diam non
elit,
ed
dia
m n
onumm
um
my nibh euismod tincidunt ut
y n
ibh
eu
ism
od t
incid
unt
ut
la
oreet dolore magna aliq
uam er
lao
ree
t do
lore
m
agn
a a
liqu
am
erata
t
Lorem ipsum dolor sit amet consectetuer adipiscing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit, ed diam non
elit,
ed
dia
m n
onumm
um
my nibh
euismod tincidunt
ut
y n
ibh
eu
ism
od t
incid
unt
ut
laoreet dolore magna aliquam er
lao
ree
t do
lore
m
agn
a a
liqu
am
erata
t
Lorem ipsum dolor sit amet consectetue
r adi
piscing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit, ed di
am non
elit,
ed
dia
m n
onumm
um
my nibh euismod tincidunt ut
y n
ibh
eu
ism
od t
incid
unt
ut
la
oreet dol
ore magna aliquam er
lao
ree
t do
lore
m
agn
a a
liqu
am
erata
t
Lorem
ipsum
do
lor
sit am
et
co
nsec
tetue
r ad
ipis
cin
g
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit
, e
d d
iam
no
n
elit,
ed
dia
m n
onum
m
um
my
nib
h e
uism
od t
inci
dun
t ut
y n
ibh
eu
ism
od t
incid
unt
ut
laore
et d
olo
re m
ag
na
aliqu
am e
r
lao
ree
t do
lore
m
agn
a a
liqu
am
erata
t
Lore
m ipsu
m d
olor
sit
am
et c
ons
ectet
uer a
dipi
scing
Lore
m ip
sum
do
lor s
it a
me
t co
nse
cte
tue
r ad
ipis
cing
elit,
ed
dia
m non
elit,
ed
dia
m
non
um
m
um
my
nib
h e
uism
od
tinc
idun
t u
t
y n
ibh
eu
ism
od t
incid
unt
ut
laor
eet
dolo
re
mag
na a
liquam
er
lao
ree
t do
lore
m
agn
a a
liqu
am
erata
t
W
A R
N I N
G
R E
M
O T
E
P O
W
E R
O F
F
O N
P O
W E R
W A
V E 4 0 5
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2004 Lincoln Global Inc.
RETURN TO MAIN MENU
"Loading the manual" means you need to wait until the file loads and becomes available for online reading. Some manuals are very large, and the time they take to appear depends on your internet speed.
Summary
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...