Lincoln Electric IM658-A - Manual

Lincoln Electric IM658-A

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 6 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – TABLE OF CONTENTS
  • Page 8 – vii
  • Page 9 – POWER FEED 10 DUAL; INSTALLATION
  • Page 10 – SAFETY PRECAUTIONS; BOOM MOUNTING OF WIRE DRIVE UNIT
  • Page 11 – DETERMINING RECEPTACLE CONFIGURATION; CONTROL CABLE; CONTROL CABLE CONNECTIONS
  • Page 12 – CONTROL CABLE SPECIFICATIONS
  • Page 13 – WORK CABLE CONNECTIONS; SELECTING THE PROPER GEAR RATIO; CHANGING THE WIRE DRIVE RATIO; Minimum Copper Work Cable Size, AWG
  • Page 15 – DIP SWITCH SETUP; CC modes override this switch regardless of position.
  • Page 16 – Setting Wire Drive Acceleration Rate Using
  • Page 18 – WIRE FEED DRIVE ROLL KITS; (including the Magnum 450 Water Cooled gun); ELECTRIC SHOCK can kill.
  • Page 19 – Lincoln Innershield and Sub Arc Guns
  • Page 20 – GMAW SHIELDING GAS; Gas Guard Regulator -; WIRE SPINDLE PLACEMENT; CYLINDER may explode if damaged.
  • Page 21 – OPTIONAL FEATURES INSTALLATION; OPTIONAL PANELS FOR CONTROL BOX; BOOM AND BENCH CONVERSIONS
  • Page 22 – OPERATION; RECOMMENDED PROCESSES; DUTY CYCLE; CONTROL BOX PANELS - UPPER PANEL
  • Page 23 – CONTROL BOX PANELS - “SMALL” OPTIONAL PANELS
  • Page 24 – CONTROL BOX PANELS -- ʻLARGEʼ OPTION PANELS
  • Page 26 – Crater
  • Page 27 – WIRE DRIVE OPERATION; When using 2 Step Logic:
  • Page 28 – LOWER; CAUTION
  • Page 30 – DRIVE ROLL PRESSURE SETTING
  • Page 31 – MAKING A WELD
  • Page 32 – COMPONENT STATUS LIGHTS; STATUS LIGHT STATES; ON and steady; LED State; Power Source LED
  • Page 33 – Normal Blinking LED -
  • Page 34 – ACCESSORIES
  • Page 41 – Feeder Head Enclosure Procedure
  • Page 43 – GUNS AND GUN ADAPTERS; LINCOLN FUME EXTRACTION GUNS
  • Page 44 – CONDUIT ADAPTERS; K683-3 DUAL PROCEDURE SWITCH
  • Page 46 – Avoiding Wire Feeding Problems; MAINTENANCE; Safety Precautions
  • Page 47 – TROUBLESHOOTING
  • Page 48 – PROBLEMS; Contact
  • Page 51 – Local Lincoln Authorized Field Service Facility
  • Page 56 – Err
  • Page 59 – DIAGRAMS; WIRING DIAGRAM - POWER FEED 10 DUAL FEED HEAD
  • Page 60 – CONTR
  • Page 61 – WIRE FEEDER (BENCH MODEL) DIMENSION PRINT
  • Page 62 – WIRE DRIVE DIMENSION PRINT
  • Page 63 – NOTES
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Power Feed 10 Dual Wire Drives & Control Boxes

Boom Mount or Bench Model

OPERATOR’S MANUAL

IM658-A

August, 2007

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
f u l o p e r a t i o n o n y o u r p a r t .

D O

N O T I N S T A L L , O P E R A T E O R
R E P A I R T H I S E Q U I P M E N T
W I T H O U T

R E A D I N G

T H I S

M A N U A L A N D T H E S A F E T Y
P R E C A U T I O N S C O N T A I N E D
T H R O U G H O U T .

A n d ,

m o s t

importantly, think before you act
and be careful.

For use with: Power Feed 10 Dual Wire Drive - Bo

oom Mount Code 10625, 10788

Power Feed 10 Dual Boom Package Code 10622 (Generic), 10623 (12’ Zipline), 10624 (16’ Zipline),

10785(Generic), 10786(12’ Zipline), 10787(16’ Zipline)

Power Feed 10 Dual Bench Model Code 10621, 10784

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Copyright © 2007 Lincoln Global Inc.

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 4 - iii

iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼsrecommendations. 8.c. Ground the ...

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