Lincoln Electric IM584-D - Manual

Lincoln Electric IM584-D

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 6 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – TABLE OF CONTENTS; Page; vi
  • Page 8 – vii
  • Page 9 – INSTALLATION; TECHNICAL SPECIFICATIONS – Power Feed 10 Wire Drive & Control Box
  • Page 10 – SAFETY PRECAUTIONS; BOOM MOUNTING OF WIRE DRIVE UNIT
  • Page 11 – Remove plug button taped to inside of Control Box; DETERMINING RECEPTACLE CONFIGURATION; CONTROL CABLE; CONTROL CABLE CONNECTIONS; extend their length.
  • Page 12 – Typical Bench Feeder Connection:; CONTROL CABLE SPECIFICATIONS
  • Page 13 – WORK CABLE CONNECTIONS; - If you need to operate at wire feed speeds above; CHANGING THE WIRE DRIVE RATIO; Minimum Copper Work Cable Size, AWG
  • Page 14 – RATIO CHANGE PROCEDURE:
  • Page 15 – CC modes override this switch regardless of position.; DIP SWITCH SETUP
  • Page 16 – MSB
  • Page 18 – Switch position must match actual gear box ratio of wire drive.; Setting Wire Drive Acceleration Rate Using
  • Page 19 – WIRE FEED DRIVE ROLL KITS; (including the Magnum 450 Water Cooled gun); ELECTRIC SHOCK can kill.
  • Page 20 – Lincoln Innershield and Sub Arc Guns
  • Page 21 – GMAW SHIELDING GAS; Gas Guard Regulator -; The Gas Guard Regulator is; WIRE SPINDLE PLACEMENT; CYLINDER may explode if damaged.; • Keep cylinder upright and chained to
  • Page 22 – OPTIONAL FEATURES INSTALLATION; OPTIONAL PANELS FOR CONTROL BOX; The CD panel must be installed in either the; BOOM AND BENCH CONVERSIONS; Linc-Net receptacles, installs in control
  • Page 23 – OPERATION; RECOMMENDED PROCESSES; DUTY CYCLE; CONTROL BOX PANELS - UPPER PANEL
  • Page 24 – CONTROL BOX PANELS - “SMALL” OPTIONAL PANELS; It is not required to load all 6 memories at once,
  • Page 25 – CONTROL BOX PANELS -- ʻLARGEʼ OPTION PANELS
  • Page 26 – Preflow; - Time delay after the trigger is pulled, but; Run In; - Wire feed speed during arc starting. Wire; Arc Control; - Time delay after the trigger is released; Postflow
  • Page 27 – Crater; The motor acceleration can be varied
  • Page 28 – WIRE DRIVE OPERATION; When using 2 Step Logic:
  • Page 29 – LOWER; CAUTION
  • Page 31 – DRIVE ROLL PRESSURE SETTING
  • Page 32 – MAKING A WELD
  • Page 33 – COMPONENT STATUS LIGHTS; ON and steady
  • Page 34 – LED State; System normal and functional.; Normal Blinking LED -; Each illumination should exist for 0.5 seconds.
  • Page 35 – ACCESSORIES
  • Page 37 – Installation is as follows:
  • Page 39 – 5° deactivates the out-
  • Page 42 – Control Box Cabinet Procedure
  • Page 43 – K162H - WIRE SPINDLE ADAPTER
  • Page 44 – GUNS AND GUN ADAPTERS; LINCOLN FUME EXTRACTION GUNS
  • Page 45 – CONDUIT ADAPTERS; K683-3 DUAL PROCEDURE SWITCH; Configuration 1
  • Page 47 – Avoiding Wire Feeding Problems; Wire Drive Motor and Gearbox; MAINTENANCE; Safety Precautions; Drive Rolls and Guide Tubes
  • Page 48 – TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; for technical troubleshooting assistance before you proceed.
  • Page 49 – PROBLEMS; Contact
  • Page 52 – Observe all Safety Guidelines detailed throughout this manual; a. Defective motor tach or control
  • Page 54 – a. The encoders or switches may be
  • Page 57 – Display shows any of the following:; Err; Too many objects in group.
  • Page 58 – See what to Do on Err 006.
  • Page 60 – DIAGRAMS
  • Page 61 – WI
  • Page 62 – DIMENSION PRINT
  • Page 63 – NOTES
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Power Feed 10 Wire Drive & Control Box

Boom Mount or Bench Model

OPERATOR’S MANUAL

IM584-D

August, 2007

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
f u l o p e r a t i o n o n y o u r p a r t .

D O

N O T I N S T A L L , O P E R A T E O R
R E P A I R T H I S E Q U I P M E N T
W I T H O U T

R E A D I N G

T H I S

M A N U A L A N D T H E S A F E T Y
P R E C A U T I O N S C O N T A I N E D
T H R O U G H O U T .

A n d ,

m o s t

importantly, think before you act
and be careful.

For use with: Power Feed 10 Control Box - Boom Mount Code 10436, 10615

Power Feed 10 Wire Drive - Boom Mount Code 10437,10616, 10782

Power Feed 10 Boom Package Code 10435, 10612 (Generic), 10493, 10613 (12’ Zipline), 10494, 10614 (16’ Zipline),

10779 (Generic), 10767, 10780 (12’ Zipline), 10768, 10781 (16’ Zipline)

Power Feed 10 Bench Model Code 10438, 10617, 10760,10783

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Copyright © 2007 Lincoln Global Inc.

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 4 - iii

iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼsrecommendations. 8.c. Ground the ...

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