Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 5 - PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ P o u r v o t r e p r o p r e p r o t e c t i o n l i r e e t o b s e r v e r t o u t e s l e s i n s t r u c t i o n s e t l e s p r é c a u t i o n s d e s û r e t é s p e c i f i q u e s q u i parraissent dans ce manuel aussi bien que les précautions de...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual...
Page 7 - TABLE OF CONTENTS
TABLE OF CONTENTS Page Safety .....................................................................................................................i-iv Installation ..................................................................................................................1-7 Technical Specifi...
Page 8 - INSTALLATION; T E C H N I C A L S P E C I F I C AT I O N S - W E L D A N P O W E R 1 2 5
INSTALLATION T E C H N I C A L S P E C I F I C AT I O N S - W E L D A N P O W E R 1 2 5 Duty Cycle 30% 60% Amps 125 amps DC Constant Current 100 amps DC Constant Current Volts at Rated Amperes 25 VDC INPUT - GASOLINE ENGINE RATED OUTPUT - WELDER Welding Ranges 50 - 125 Amps DC Welder Open Circuit Vo...
Page 9 - Safety Precautions
– 2 – INSTALLATION WELDANPOWER 125 ELECTRIC SHOCK can kill. • Do not touch electrically live parts o r e l e c t r o d e w i t h s k i n o r w e tclothing. • I n s u l a t e y o u r s e l f f r o m w o r k a n d ground. • Always wear dry insulating gloves. WARNING H a z a r d s o f E l e c t r i c S...
Page 10 - CAUTION; Spark Arrester; Oil; STACKING
INSTALLATION – 3 – WELDANPOWER 125 A n i n c o r r e c t a d d i t i o n a l a r r e s t e r m a y l e a d t o d a m a g e t o t h e e n g i n e o r a d v e r s e l y a f f e c t performance. ----------------------------------------------------------------------- CAUTION Spark Arrester (For Codes 10...
Page 11 - ELECTRICAL OUTPUT CONNECTIONS; WELDING CABLE CONNECTIONS; RECOMMENDED WELDING CABLE
– 4 – INSTALLATION WELDANPOWER 125 FIGURE A.1 and A.1a - WELDANPOWER 125 OUTPUT CONNECTIONS WELDANPOWER 125 ELECTRODE SELECTION GUIDE 75 100 125 50 AMPS AMPS AMPS AMPS WARNING MAX 6 5 3 1 2 4 + - HOURS IDLER WELDANPOWER 125 WELDANPOWER 125 ELECTRODE SELECTION GUIDE ELECTRODE SELECTION GUIDE 75 75 10...
Page 12 - MACHINE GROUNDING
INSTALLATION – 5 – WELDANPOWER 125 MACHINE GROUNDING B e c a u s e t h i s p o r t a b l e e n g i n e d r i v e n w e l d e r o rgenerator creates its own power, it is not necessary toc o n n e c t i t s f r a m e t o a n e a r t h g r o u n d , u n l e s s t h emachine is connected to premises wir...
Page 13 - PLUGS AND HAND HELD EQUIPMENT; CIRCUIT BREAKERS
– 6 – INSTALLATION WELDANPOWER 125 PLUGS AND HAND HELD EQUIPMENT For further protection against electric shock, anye l e c t r i c a l e q u i p m e n t c o n n e c t e d t o t h e g e n e r a t o rreceptacles must use a three-blade, grounded typeplug or an Underwriter’s Laboratories (UL) approveddo...
Page 15 - NOTES
Page 16 - OPERATION; OPERATING INSTRUCTIONS; General Warnings
OPERATION – 9 – WELDANPOWER 125 ELECTRIC SHOCKcan kill. • Do not touch electrically live parts or electrode with skin or wetclothing. • Insulate yourself from work and ground. • Always wear dry insulating gloves. FUMES AND GASEScan be dangerous. • Keep your head out of fumes. • Use ventilation or ex...
Page 18 - PRODUCT DESCRIPTION; Welder; DESIGN FEATURES AND ADVANTAGES; WELDING CAPABILITY
OPERATION – 11 – WELDANPOWER 125 PRODUCT DESCRIPTION The Weldanpower 125 is designed for commercial use welder /generator applications. As a welder it provides 125 amps of DCconstant current for welding with DC stick electrodes. A singledial lets you select a full range of welding output from 50 to ...
Page 19 - CONTROLS AND SETTINGS; WELDER/GENERATOR CONTROLS; OUTPUT PANEL CONTROLS
– 12 – OPERATION WELDANPOWER 125 CONTROLS AND SETTINGS A l l w e l d e r / g e n e r a t o r c o n t r o l s a r e l o c a t e d o n t h e Output Control Panel. Gasoline engine controls aremounted on the engine. See Figure B.1, B.1a and thefigures in the engine operation section. WELDANPOWER 125 WEL...
Page 20 - ENGINE OPERATION; Engine Control Function/Operation; Starting/Shutdown Instructions
– 13 – WELDANPOWER 125 ENGINE OPERATION Engine Control Function/Operation R o c k e r “ R u n / S t o p ” S w i t c h ( F o r C o d e s 1 0 1 5 8 , 10160 Only) The two position “Run/Stop” switch is marked “I” and“O” on the red rocker and is located on the rear of theengine. In the run (I) position, ...
Page 21 - Low Oil Sensing; WELDING OPERATION; GENERAL INFORMATION
– 14 – OPERATION WELDANPOWER 125 Break-in Period It is normal for any engine to use larger quantities ofoil until break-in is accomplished. Check the oil leveltwice a day during the break-in period (about 50running hours). Change the oil after the first 5 hoursof operation. See the Engine Instructio...
Page 23 - AUXILIARY POWER OPERATION
– 16 – OPERATION WELDANPOWER 125 TABLE B.2 ELECTRODE SELECTION GUIDE CURRENT RANGE (AMPS) AWS ELECTRODE CLASSIFICATION ELECTRODE TYPE POLARITY 3/32 SIZE 1/8 SIZE 5/32 SIZE E6010 FLEETWELD® 5P DC+ 50-75 75-125 - E6011 FLEETWELD® 35 DC+ 50-75 70-110 80-125 E6011 FLEETWELD® 180 DC+ 50-80 55-110 105-125...
Page 25 - ACCESSORIES
– 18 – ACCESSORIES WELDANPOWER 125 OPTIONS/ACCESSORIES The following options/accessories are available foryour WELDANPOWER 125 from your local LincolnDistributor: Accessory Kit (K875) – Includes the following: • T w e n t y f e e t ( 6 . 1 m e t e r s ) o f # 6 A W G e l e c t r o d e cable with lug...
Page 26 - MAINTENANCE; SAFETY PRECAUTIONS; ENGINE MAINTENANCE; Do not screw in; FILL to FULL mark on; Tighten dipstick
MAINTENANCE – 19 – WELDANPOWER 125 SAFETY PRECAUTIONS • Have qualified personnel do all maintenance and troubleshooting work. • T u r n t h e e n g i n e o f f b e f o r e w o r k i n g i n s i d e t h e machine. • Remove guards only when necessary to perform m a i n t e n a n c e a n d r e p l a c ...
Page 27 - Engine Adjustments; Engine Maintenance Parts
– 20 – MAINTENANCE WELDANPOWER 125 To service the pre-cleaner : Remove the wing nuts and cover for Codes 10158,10160) R e m o v e t h e c o v e r f o r ( C o d e s 1 1 1 8 3 , 1 1 4 0 6 ) .Carefully remove the foam pre-cleaner from the filterelement. 1. Wash in liquid detergent and water. 2. Squeeze...
Page 28 - How To Use Troubleshooting Guide; TROUBLESHOOTING
How To Use Troubleshooting Guide This Troubleshooting Guide is designed to be used by the machine Owner/Operator. Unauthorized repairsperformed on this equipment may result in danger to the technician and machine operator and will invalidate yourfactory warranty. For your safety, please observe all ...
Page 29 - Troubleshooting Guide; OUTPUT PROBLEMS
– 22 – TROUBLESHOOTING WELDANPOWER 125 Observe Safety Guidelinesdetailed in the beginning of this manual. Troubleshooting Guide If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,contact your local Authorized Field Service Facility for techn...
Page 30 - ENGINE PROBLEMS
– 23 – TROUBLESHOOTING WELDANPOWER 125 Observe Safety Guidelinesdetailed in the beginning of this manual. Troubleshooting Guide If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,contact your local Authorized Field Service Facility for techn...
Page 31 - WELDING PROBLEMS
– 24 – TROUBLESHOOTING WELDANPOWER 125 Observe Safety Guidelinesdetailed in the beginning of this manual. Troubleshooting Guide If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,contact your local Authorized Field Service Facility for techn...
Page 32 - WIRING DIAGRAM; IRI
WIRING DIAGRAM – 25 – D1 C1 RO T O R (+) (-) (+) (-) (+) (- ) D2 (+) (- ) R1 ST AT OR 115 VOL T CHOKE ENG INE W IRING MA G OUT PU T ST UDS L1 20 2 230 V O L T 203 203 204 CCW 1 HOUR ME T E R IDLE SW ITCH HI AUT O 209 CB1 CB2 + 200A 200 20 1A 20 1 201B RED RUN/S TOP SWI TCH Y 3.3 100 W WH IT E T ERM ...
Page 34 - IRING
– 27 – WELDANPOWER 125 WIRING DIAGRAM D1 C1 (+ ) (- ) (+) (- ) (+) (-) ST AT OR 120 VOLT CHOK E A .01 L1 202 240 VOLT HOUR ME T E R CB1 CB2 + 201A 201 WH IT E T ERM INALS 600 FD 201B NO T E : ALL CASE FRON T COM PON EN T S SHO WN VIEW ED FRO M R E AR. ELEC T RICAL SY M B OLS PER E1537 3 5 6 7 15 W I...
Page 35 - DIMENSION PRINT
– 28 – 20.00 508 REF. 21.13 537 REF. R 7.92 201 REF. 13.62 346 REF. 30.00 762 REF. LINCOLNL IN C O L N ELECTRICE L E C T R IC M17614 2-17-95 DIMENSION PRINT WELDANPOWER 125
Page 38 - ÇÃ
WARNING AVISO DE PRECAUCION ATTENTION WARNUNG ATEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BEUSED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS I...
