Lincoln Electric IM524-D - Manual

Lincoln Electric IM524-D

Lincoln Electric IM524-D – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii; ELECTRIC SHOCK can kill.
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 6 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – TABLE OF CONTENTS; Page; Operation
  • Page 9 – TECHNICAL SPECIFICATIONS - POWER WAVE 450; Input Currents; RATED OUTPUT; INSTALLATION
  • Page 10 – SAFETY PRECAUTIONS; SELECT SUITABLE LOCATION; STACKING; HIGH FREQUENCY PRECAUTIONS
  • Page 11 – FIGURE A.2 - CONNECTION DIAGRAM ON RECONNECT/INPUT ACCESS DOOR; CAUTION
  • Page 12 – Move the large input voltage switch to the; OUTPUT CONNECTIONS; Size
  • Page 13 – OPERATION; OPERATING INSTRUCTIONS; • Always be sure coolant is not hot before
  • Page 15 – GENERAL DESCRIPTION; SYNERGIC WELDING
  • Page 16 – CONTROLS AND SETTINGS; FIGURE B.1 – CASE FRONT CONTROLS; CASE FRONT CONTROLS; POWER SWITCH: Controls input power to the
  • Page 17 – OPERATING OVERLAYS; OVERVIEW; FIGURE B.2 – TYPICAL POWER WAVE OVERLAY; INSTALLING AN OVERLAY; FIGURE B.3 – OVERLAY ACCESS DOOR; INVERTEC POWER WAVE 350
  • Page 18 – OVERLAY TYPES; Overlay
  • Page 19 – LCD DISPLAY WINDOW: Power up the machine; LINCOLN ELECTRIC
  • Page 20 – SAVE TO MEMORY KEY: This key is used to save
  • Page 21 – RECALL FROM MEMORY KEY: This key is used
  • Page 22 – WELD FROM MEMORY OVERLAY; FIGURE B.5 – WELD FROM MEMORY OVERLAY
  • Page 23 – WELD FROM MEMORY, DUAL PROCEDURE OVERLAY; FIGURE B.6 – WELD FROM MEMORY, DUAL PROCEDURE OVERLAY
  • Page 26 – FIGURE B.8 – LIMITS OVERLAY
  • Page 28 – SETUP OVERLAY; FIGURE B.9 – SETUP OVERLAY
  • Page 29 – WIRE FEEDER SETUP DESCRIPTION; Table B.1: Positive Voltage Sensing Options
  • Page 31 – or; PULSE PROCEDURES; knows; WAVE CONTROL
  • Page 32 – In GMAW and FCAW processes:
  • Page 33 – PULSE WELDING; The Power Wave is optimized for use with a 0.75; OVERLOAD PROTECTION; Thermal Protection
  • Page 34 – TABLE C.1 – RECOMMENDED GUNS FOR USE; WATER COOLER USAGE; ACCESSORIES; FIGURE C.1 – WIRE FEEDER AND
  • Page 36 – MAINTENANCE
  • Page 37 – Locate two sets of two resistors on the left side of; • Proceed with caution being care-; FIGURE D.1 – RESISTOR LOCATIONS
  • Page 38 – Carefully connect the needle nose end of one of; FIGURE D.3 – RESISTORS WITH LEADS; each of the other three Switch Boards.; FIGURE D.2 – DISCHARGE LABEL
  • Page 39 – PREVENTIVE MAINTENANCE
  • Page 40 – VICE TOOL USAGE
  • Page 42 – FIGURE D.4 – GENERAL COMPONENT LOCATIONS
  • Page 43 – TROUBLESHOOTING; HOW TO USE TROUBLESHOOTING GUIDE
  • Page 44 – TROUBLESHOOTING GUIDE; Observe Safety Guidelines; OUTPUT PROBLEMS
  • Page 51 – Lincoln Welding School; BASIC COURSE; weeks of fundamentals
  • Page 52 – ÇÃ
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IM524-D

October, 2001

For use with machines having Code Numbers:

10365

10511

10366

10512

10433

10520

10434

10607

10449

10610

INVERTEC POWER WAVE 450

TM

OPERATOR’S MANUAL

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part.

DO

NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS MAN-
UAL AND THE SAFETY PRE-
CAUTIONS CONTAINED
THROUGHOUT.

And, most

importantly, think before you act
and be careful.

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:

Copyright © 2001 Lincoln Global Inc.

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii; ELECTRIC SHOCK can kill.

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 4 - iii

FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...

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