Page 2 - SAFETY; CV ADAPTER; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
i SAFETY i CV ADAPTER FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine e...
Page 3 - ii; ELECTRIC SHOCK can kill.
ii SAFETY ii CV ADAPTER ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made f...
Page 4 - iii
iii SAFETY iii CV ADAPTER FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. ...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv CV ADAPTER PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous con...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
CV ADAPTER v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product •••as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save ...
Page 7 - Page; TABLE OF CONTENTS
Page General DescriptIon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section A Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section B K384 CV Adapter to SA-200 Engine Wel...
Page 8 - GENERAL DESCRIPTION; PRODUCT PURPOSE; WHEN ENGINE WELDER IS SUPPLIED; International
A-1 GENERAL DESCRIPTION A-1 CV ADAPTER PRODUCT PURPOSE The CV Adapter can be connected to certain variablevoltage water-cooled engine welders to provide con-stant voltage output recommended for welding .068and .072 NR-232, .068 and 5/64 NR-211, 5/64 NS-3M,Innershield electrodes within the current ra...
Page 10 - INSTALLATION; ered under “Operation”.; • TURN THE ENGINE OFF WHILE INSTALLING; Remove roof assembly and bracket cover (cover
B-1 INSTALLATION B-1 INSTALLATION HAVE QUALIFIED PERSONNEL DO THE INSTAL-LATION WORK. TURN THE ENGINE OFF BEFOREWORKING INSIDE THE MACHINE. IN SOMECASES IT MAY BE NECESSARY TO REMOVESAFETY GUARDS TO PERFORM REQUIREDINSTALLATION. REMOVE GUARDS ONLY WHENNECESSARY AND REPLACE THEM WHEN THEINSTALLATION ...
Page 11 - Remove existing blue field lead from the center ter-; FIGURE 1 – CV Adapter Mounting.
B-2 INSTALLATION CV ADAPTER B-2 4. FOR CODE NUMBERS BELOW 8678, connect CV Adapter lead 610 to black exciter lead boltedconnection shown in Figure 2 and insulate the con-nection with tape. Tape unused lead terminal onlead 610. FOR CODE NUMBERS ABOVE 8678, tape up ringterminal on CV Adapter lead 610 ...
Page 12 - one end of the thermostat assembly bolted; CAUTION
B-3 INSTALLATION B-3 NOTE: FOR STEPS 8 THROUGH 10, REFER TO FIGURE 3. 8. The negative generator brushholder, exposed when bracket cover (see Figure 2) is removed, isat the 11 o’clock position when the commutator isviewed from the control panel end of welder.Remove the 5/16 bolt which connects the tw...
Page 13 - FIGURE 4 – SA-250 with Roof Assembly Removed.
B-4 INSTALLATION B-4 K384 CV ADAPTER TO SA-250 ENGINEWELDER WITH AC AUXILIARY OUTPUT • TURN THE ENGINE OFF WHILE INSTALLING THIS ACCESSORY. • KEEP HANDS, HAIR, CLOTHING AND TOOLS AWAY FROM MOVING PARTS WHEN STARTINGOR OPERATING ENGINE. 1. Remove roof assembly, back panel, top exciter cover and brack...
Page 14 - one end of the thermostat assembly bolts
B-5 INSTALLATION B-5 NOTE: FOR STEPS 9 THROUGH 12, REFER TO FIGURES 4 AND 7. 9. The negative generator brushholder, exposed when bracket cover (see Figure 4) is removed, isat the 11 o’clock position when the commutator isviewed from the control panel end of welder.Remove the 5/16 bolt which connects...
Page 16 - field; FIGURE 8 – Fuel Tank as Viewed from Top.
B-7 INSTALLATION CV ADAPTER B-7 NOTE: FOR STEPS 4 THROUGH 11, REFER TO S17516 CONNECTION DIAGRAM FOR UNITS WITH-OUT REMOTE CONTROL AND S17765 FOR UNITSWITH REMOTE CONTROL. CV ADAPTER CON-TROL LEADS ARE NOT COLOR CODED ON ALLUNITS. 4. Unbolt existing brown field lead from black exciter leads in the l...
Page 17 - Connect CV Adapter leads “Neg” and “Pos” to the; FIGURE 10 – SA-250 with Roof Assembly Removed.
B-8 INSTALLATION CV ADAPTER B-8 8. Connect CV Adapter leads “Neg” and “Pos” to the back of the SA-250 negative and positive outputterminals respectively. Tape these leads to gener-ator lead bundle for support. NOTE: FOR STEPS 9 THROUGH 11, REFER TO FIG- URES 10 AND 11. 9. The negative generator brus...
Page 18 - flat side; UPPER
B-9 INSTALLATION CV ADAPTER B-9 10. Route the CV Adapter leads, which exit from the bottom of the Adapter case, through a 1-1/4 x 3-1/2" rectangular opening located at the 5 o’clockposition on the generator frame. Inside the frame,the leads should be formed against the frameshell. Use the 5/16-1...
Page 24 - reverse output stud electrode polarity); Replace lead; FIGURE 15 –Decal Mounting.
B-15 INSTALLATION CV ADAPTER B-15 • ( For SAE-300, SAE-400 and SAE-400 WELD’N AIR welders with AC auxiliary power Code8812 through 10400, 10549 and 10664, 10665) Disconnect the junction in the white lead connect-ed to the flashing diode. The flashing diode ismounted on the side of the reactor box lo...
Page 26 - OPERATION; “Job Selector” Must
C-1 OPERATION C-1 OPERATION DO NOT OPERATE SWITCHES ON CV ADAPTERWHILE WELDING. VV OR CV WELDING (All Power Sources) ANY LN-15, LN-22 AND LN-25 WIRE FEEDER OR CABLES ATTACHED TO CV ADAPTER OUTPUT TER-MINAL AND STANDARD OUTPUT TERMINALS AREALWAYS ENERGIZED WHEN ENGINE IS RUNNINGREGARDLESS OF MODE SWI...
Page 27 - TROUBLESHOOTING; for technical troubleshooting assistance before you proceed.; Step 2. RECOMMENDED COURSE OF; HOW TO USE TROUBLESHOOTING GUIDE
D-1 TROUBLESHOOTING D-1 CV ADAPTER If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Gui...
Page 28 - FUNCTION PROBLEMS
D-2 TROUBLESHOOTING D-2 CV ADAPTER Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting a...
Page 30 - DIAGRAMS; CONNECTION DIAGRAM — CV ADAPTER TO SA-200
E-1 DIAGRAMS E-1 CV ADAPTER CONNECTION DIAGRAM — CV ADAPTER TO SA-200 (BELOW CODE 8678) CONNECTION DIAGRAM — CV ADAPTER TO SA-200 (ABOVE CODE 8678) S17514A S17515A
Page 31 - CONNECTION DIAGRAM
E-2 DIAGRAMS E-2 CV ADAPTER CONNECTION DIAGRAM CV ADAPTER TO SA-250 WITH AC AUXILIARY POWER CONNECTION DIAGRAM CV ADAPTER TO SA-250 WITH DC AUXILIARY POWER S17517A S17516A
Page 32 - CONNECTION DIAGRAM — CV ADAPTER TO SA-250 WITH
E-3 DIAGRAMS E-3 CV ADAPTER CONNECTION DIAGRAM — CV ADAPTER TO SA-250 WITH AC AUXILIARY POWER AND REMOTE CONTROL CONNECTION DIAGRAM — CV ADAPTER TO SA-250 WITH DC AUXILIARY POWER AND REMOTE CONTROL S17766A S17765A
Page 33 - CONNECTION DIAGRAM — CV ADAPTER TO SAE-300 OR SAE-400 ENGINE WELDER
E-4 DIAGRAMS E-4 CV ADAPTER CONNECTION DIAGRAM — CV ADAPTER TO SAE-300 OR SAE-400 ENGINE WELDER WITH AC AUXILIARY POWER FOR CODES 7160 TO 8812 CONNECTION DIAGRAM — CV ADAPTER TO SAE-300 OR SAE-400 ENGINE WELDER WITH AC AUXILIARY POWER FOR CODES 8812 THROUGH 10400 , 10549 and 10664 S17519A S17561A
Page 35 - CONNECTION DIAGRAM — LN-7 WIRE FEEDER TO ENGINE WELDERS WITH
E-6 DIAGRAMS E-6 CV ADAPTER - + C V A D A P T O R C O N T R O L L E A D S U E L E C T R I C A L S Y M B O L S U E A 2 F 1 N U A C W A R E N O T C O L O R C O D E D L E A D 6 1 3 D O E S N O T A P P E A R O N C V A D A P T O R U N I T S B E L O W 8 7 8 5 * R O N A L L U N I T S Y F L A S H I N G D I ...
Page 38 - CLASSIC I — CONTINENTAL F163 ENGINE
E-9 DIAGRAMS E-9 CV ADAPTER POS BUTTON IDLER CONTROL P.C. BOARD START BATTERY AMMETER IGNITION SWITCH W MAG TO PLUGS +- U B H IDLER SOLENOID W MOTOR START G H B R Y ALTERNATOR EXC + OIL PRESSURE Y SWITCH AUX. POWER RECEPTACLE B R B - + EE E TO EXCITER OUTPUT N Y R WB B Y B 600A 41 OIL PRESSURE LIGHT...
Page 39 - CLASSIC I — CONTINENTAL TM27 ENGINE
E-10 DIAGRAMS E-10 CV ADAPTER IGNITION SWITCH SWITCH FOR LOCAL OR REMOTE W B TERMINAL COPPER RESISTORS BELOW 600 AT THE TERMINAL STRIP. CONNECT THESE LEADS COPPER TERMINAL POTENTIOMETER REMOTE CONTROL PLUG FOR GROUND TERM. (WIDE SLOT) CONNECT TO CASE B W G REMOTE CONTROL POTENTIOMETER BOX GROUND TER...
Page 40 - CLASSIC II — DEUTZ ENGINE WITH CIRCUIT BREAKERS (CSA)
E-11 DIAGRAMS E-11 CV ADAPTER B R + - + - Y R W B B U U ALTERNATOR ROTOR SLIP RINGS SLIP RING NEAREST TO IRON R N A 54 3 2 1 ALTERNATOR AUXILIARY POWER WINDINGS CURRENT TRANSFORMER CB3 CB1 115 VOLT RECEPTACLE 230 VOLT RECEPTACLE Y N U Y W + - TO WELDING GENERATOR NEGATIVE N SELECTOR SWITCH WELDER LE...
Page 41 - CLASSIC II — DEUTZ ENGINE
E-12 DIAGRAMS E-12 CV ADAPTER B R + - + - Y R W B B U U ALTERNATOR ROTOR SLIP RINGS SLIP RING NEAREST TO IRON R N A 54 3 2 1 ALTERNATOR AUXILIARY POWER WINDINGS CURRENT TRANSFORMER CB1 115 VOLT RECEPTACLE 230 VOLT RECEPTACLE Y N U Y W + - TO WELDING GENERATOR NEGATIVE N SELECTOR SWITCH WELDER LEAD B...
Page 42 - CV ADAPTER SCHEMATIC
E-13 DIAGRAMS E-13 CV ADAPTER CV ADAPTER SCHEMATIC L6922A
