Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 3 - ii
ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resist...
Page 4 - iii; Refer to
FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...
Page 5 - PRÉCAUTIONS DE SÛRETÉ; iv
PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électriq...
Page 6 - NOTES
Page 34 - Introduction
Sec. K3.1.1 Introduction Input power (115VAC, 2.5A) is supplied by the Power Source. Duty Cycle: The amount of welding perfromed in a 10 minute period, expressed nas a percentage.
Page 57 - This part is obsolete and no longer available.
Gun & Cable Assembly (5/64” Electrode) (No Electrode Size Stencil) K113 1 • • X • Gun & Cable Assembly (5/64” Electrode) (Stenciled 5/64) K113-5/64 1 X • X • Gun & Cable Assembly (3/32” Electrode) (Stenciled 3/32) K113-3/32 1 • • X • 1 Gun Assembly M10614-4 ø 1 • X • X 1 Gun Assembly M10...
Page 60 - K114 SQUIRTGUN & CABLE; K114 Squirtgun & Cable
07-18-2005 K114 SQUIRTGUN & CABLE P-103-E P-103-E K114 Squirtgun & Cable de o Gu s de o Gu s de o Gu s de o Gu s Part Numbers Part Numbers Part Numbers Part Numbers 7 4 5 1 3 20 20 4A 4A 4B 4B 2 16 16 13 13 10 10 9 6 17 17 15 15 14 14 12 12 18 18 19 19 30A 30A 8 34 34 33 33 31C 31C 26 26 35 ...
Page 64 - K115 Squirtgun & Cable
07-16-2007 SQUIRTGUN & CABLE P-103-F P-103-F K115 Squirtgun & Cable de o Gu s de o Gu s de o Gu s de o Gu s Part Numbers Part Numbers Part Numbers Part Numbers NOTE 1 : For old contact tips (length 7/8”) used only with nozzles made before Fall 1968,order: T12236 – .120T12236 – 7/64”T12236 – ...
Page 66 - K116 SQUIRTGUN & CABLE; K116 Squirtgun & Cable
06-06-2005 K116 SQUIRTGUN & CABLE P-103-G P-103-G K116 Squirtgun & Cable de o Gu s6 de o Gu s de o Gu s de o Gu s Part Numbers Part Numbers Part Numbers Part Numbers Note: In 1977 the semiautomatic guns were redesigned to conform to NEMA standards. To identify a new design gun an ampere rati...
Page 68 - K116 SQUIRTGUN HANDLE & CONTROL CABLE; K116 Squirtgun Handle & Control Cable
08-26-2008 K116 SQUIRTGUN HANDLE & CONTROL CABLE P-103-H P-103-H K116 Squirtgun Handle & Control Cable de o Gu s de o Gu s de o Gu s de o Gu s Part Numbers Part Numbers Part Numbers Part Numbers 4 1 3 6 21 21 5 11 11 12 12 26 26 17 17 22 22 20 20 19 19 13A 13A 25 25 7 24 24 10 10 9 13 13 13C...
Page 70 - K126 SQUIRTGUN & CABLE; K126 Squirtgun & Cable
06-06-2005 K126 SQUIRTGUN & CABLE P-103-J P-103-J K126 Squirtgun & Cable de o Gu s de o Gu s de o Gu s de o Gu s Part Numbers Part Numbers Part Numbers Part Numbers Note: In 1977 the semiautomatic guns were redesigned to conform to Nema standards. To identify a new design gun an ampere ratin...
Page 72 - TRIGGER & CONTROL CABLE ASSEMBLY; Trigger & Control Cable Assembly
07-25-2006 TRIGGER & CONTROL CABLE ASSEMBLY P-103-K P-103-K Trigger & Control Cable Assembly su Goe d su Goe d su Goe d su Goe d sr e b m u N t r a P sr e b m u N t r a P sr e b m u N t r a P sr e b m u N t r a P 12 12A 13D 13B 13C 13A 4 8 1 2 7 9 5 3
Page 74 - MAGNUM
05-03-2010 MAGNUM ® 300 & 400 GMAW GUN P-202-C P-202-C Magnum 300 & 400 GMAW Gun 6 8 9 5 15 15 2A 2A 2B 2B 1 2C 2C 2A 2A 16A 16A 3 17 17 16B 16B 4 18 18 20 20 12 12 11 11 7 de o ag u Gu s de o ag u Gu s de o ag u Gu s de o ag u Gu s Part Numbers Part Numbers Part Numbers Part Numbers
Page 76 - Connector Assembly
05-03-2010 MAGNUM ® 300 & 400 GMAW GUN P-202-C.2 P-202-C.2 Connector Assembly de o ag u Gu s de o ag u Gu s de o ag u Gu s de o ag u Gu s Part Numbers Part Numbers Part Numbers Part Numbers 8 2 7 6 1 10 10 11 11 7 3
Page 78 - PARTS
PARTS MAGNUM ® 300 & 400 GMAW GUN P-202-C.4 P-202-C.4 CHART A Contact Tips/ Part Number English Metric Gas Diffuser (Industry Ref.) Wire Size Wire Size Standard Duty KP14-25 or KP14-25-B100 .025” 0.6 mm KP14-30 or KP14-30-B100 .030” 0.8 mm KP14-35 or KP14-35-B100 .035” 0.9 mm KP14-40 or KP14-40-...
Page 82 - rs
LN-8 WIRE FEED UNIT (Except LN-8F) P-110-C P-110-C 21 30 29 40 7 10 1 2 3 4 5 FRONT VIEW 17 18 34 24 41 39 12 SIDE VIEW BACK VIEW 33 19 32 15 26 14 Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 11-86 L5741-B11-14-86F
Page 84 - LN-8 INSTRUMENT PANEL ASSEMBLY
LN-8 INSTRUMENT PANEL ASSEMBLY (All Models Except LN-8F Above Code 7575) P-110-D P-110-D 5 11 18 17 16 14 13 4 9 19 8 1 2 3 4 Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 11-86 L574211-14-86G NOTE: Obtain both item number and complete description for parts listed...
Page 86 - LN-8F GENERAL ASSEMBLY
LN-8F GENERAL ASSEMBLY P-110-E P-110-E 1 3 5 8 6 7 Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 7-84 7-30-84
Page 90 - LN-8F INSTRUMENT PANEL
Instrument Panel Assembly, Includes: M13349 1 • X Instrument Panel Assembly, Includes: M13109 1 X • 2 Insulation S15960 1 • X 2 Insulation S15712 1 X • 3 Control P.C. Board L5767 1 • X 3 Control P.C. Board L5040 1 X • 4 Trimmer P.C. Board S15680 1 X • 5 Relay P.C. Board (Above Code 8750) L5769-2 1 •...
Page 92 - GEAR BOX AND DRIVE MOTOR ASSEMBLY
GEAR BOX AND DRIVE MOTOR ASSEMBLY (For LN-8 Codes between 7901 and 8815 & Above 9000 Only) P-107-F.2 P-107-F.2 2 21 22 20 1 3 7 11 10 12 13 15 14 9 4 5 6 17 8 19 16 18 25 28 31 24 27A 26 27B 27C 27D MOTOR LEAD ORIENTATION FOR NA-5R TYPE ASSEMBLIES MOTOR LEAD ORIENTATION FOR LN TYPE ASSEMBLIES Pa...
Page 94 - WIRE DRIVE MECHANISM
WIRE DRIVE MECHANISM P-107-G P-107-G Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 10-22-97 7 3 4 2 1 41 39 38 5 28 14 15 16 19 21 10 11 12 13 21 14 15 16 29 L682312-20-84J
Page 97 - AMMETER-VOLTMETER KIT
Meter Kit, Includes: Order K197 1 1 Meter Housing L4753 1 2 Meter Panel M11487 1 3 Ammeter M10485-4 1 4 Voltmeter M10486-3 1 5 Polarity Switch Plate T13096 1 6 Polarity Switch T13111 1 9 Shock Mounting T13003 4 11 Cable M11521 1 12 Lead Clip T12563-4 2 13 Self Tapping Screw S8025-12 1 18 Meter Guard...
Page 98 - WIRE FEED SPEED METER-VOLTMETER KIT
Meter Kit, Includes: K207 1 1 Meter Housing L4753 1 2 Meter Panel M11487 1 3 Wire Feed Speed Meter M12653-1 1 4 Voltmeter M10486-3 1 5 Polarity Switch T13111 1 6 Polarity Switch Plate T13096 1 7 Toggle Switch T13381 1 8 Switch Plate T13096-1 1 13 Insulated Meter Shield M12663 ø 1 14 P.C. Board Insul...
Page 99 - INPUT CABLE AND EXTENSION CABLE ASSEMBLIES
LN-6 Power Input Cable Assembly, Includes: K164* 1 Control Cable Assembly, Includes: L4700-B* ø 1 Amphenol Connector (Female) S12020-11 1 Amphenol Connector (Male) S12020-12 1 Amphenol Connector Clamp S12024-2 2 Electrode Cable Assembly L4700-C* 1 LN-8 & LN-9 Power Input Assembly, Includes: K196...
Page 100 - 0 AND 60# WIRE REEL SUPPORT
50 AND 60# WIRE REEL SUPPORT P-107-O P-107-O Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 07-26-2005 3 2 1 10 13 8 7 6 5 4 9 8 7 6 5 4 11 12 L4699
Page 102 - STAND ASSEMBLY FOR READI-REEL
STAND ASSEMBLY FOR READI-REEL (K377) P-125-N P-125-N Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 11-25-97 L694012-19-85G 13 3 1 10 CURRENT MOLDED PLASTIC 9 8 14 2 WIRE WHEELSUPPORT OBSOLETE ALUMINUM SPINDLE ASSEMBLY WIRE WHEEL SUPPORT 9 8 5 2 WIRE WHEELSUPPORT O...
Page 104 - STAND ASSEMBLY FOR 14 POUND REEL
STAND ASSEMBLY FOR 14 POUND REEL (K378) P-125-O P-125-O Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 1-28-2002 9 2 1 22 12 13 14 10 3 4 5 8 7 6 24 11 20 21
Page 106 - WIRE REEL SHAFT
Reel Mounting Shaft Assembly, Includes: M12460 1 X • • Reel Mounting Shaft Assembly, Includes: M12908 1 • X • Reel Mounting Shaft Assembly, Includes: M12460-1 1 • • X 1 Hex Head Bolt 1/2-13 x 1.00 1 X X X 2 Lock Washer E106A-15 1 X X X 4 Brake Assembly, Includes: S14882* 1 X • • 4 Brake Assembly, In...
Page 107 - HAND CRANK ASSEMBLY
HAND CRANK ASSEMBLY LN-6, LN-7, LN-8 and LN-9 P-107-R P-107-R Pa r t N u m be r s P a r t N u m be r s P a r t N u m be r s P a r t N u m be r s 01-30-2003 Hand Crank Assembly, Includes: L4703 ø 1 1 Plain Washer S9262-120 1 2 Hex head Screw 3/8-16 x .50 1 3 Bracket Assembly M10965 ø 1 4 Lever Arm St...
Page 108 - FLUX TANK
FLUX TANK (LN-6, LN-7, LN-8 and LN-9) P-107-S P-107-S Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 3-15-82 L4695-49-19-80J 30 11 23 24 25 21 22 N.E. 18 48 26 6 27 17 14 1 29 28 2 11 12 13 3 9 10 15 8 40 11 22 5 6 7 4 21 16 6 35 36 16 6 7 20 37 38 34 33 32
Page 112 - MECHANIZED TRAVEL POWER PACK: K161
MECHANIZED TRAVEL POWER PACK: K161 P-107-V.a P-107-V.a Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 05-10-2005 G142910-23-81N 9 33 14 34 23 14 13 10 1 2 18 3 6 8 7 30 26 25 24 18 27 16 28
Page 120 - MECHANIZED HAND TRAVEL UNIT: K110
t Gun Drive Unit Assembly, Includes: K110 1 1 Mounting Clamp M9108 1 2 Thumb Screw T9078-3 1 3 Control Cable and Plug S11837 1 5 Grommet T9274-1 2 6 Truss Head Screw 8-32x5/8 2 7 Insulator Bushing T11215-2 2 8 Drive Wheel M9122 1 9 Hollow Set Screw, Cup Point S11604-13 1 11 Resistor T12731-3 1 14 Re...
Page 122 - PORTABLE FIELD CONTROL: K200
Complete Control Assembly, Includes: K200 1 1 Control Box Assembly M12536 ø 1 2 Front Panel Assembly M12498 3 Nameplate S14201 1 4 Self-Tapping Screw S8025-12 6 5 Knob T10491 1 6 Rheostat T10812-47 1 7 Box Connector T9639-2 1 8 Control Cable M12499 1 9 Thread Cutting Screw S9225-30 1 Lockwasher T969...
Page 123 - K261 WIRE FEED SPEED METER-ANALOG VOLTMETER KIT; K262 WIRE FEED SPEED METER-ELECTRONIC VOLTMETER KIT
Meter Kit, Includes: K261 1 Meter Kit, Includes: K262 1 1 Meter Housing L4753 ø 1 2 Meter Panel M13036-1 1 3 Feed Speed Ammeter S15650 1 4 Analog Voltmeter for K261 M10486-3 1 4 Electronic Voltmeter for K262 M12995 ø 1 5 Meter Guard S10509-60 1 6 Shock Mounting T13003 4 7 Polarity Switch T13381-5 1 ...
Page 124 - K224 SOLID-STATE REMOTE FIELD CONTROL
Solid State Remote Field Control, Includes: K224 1 1 Top Door M10639-4 1 2 Terminal Strip S14530-1 1 Number Plate T10726-90 1 4 Capacitor S10593 1 5 Auto Transformer M12702 ø 1 6 Box Assembly M12706 ø 1 7 Transformer S15257 ø 1 8 Capacitor T11079 1 9 Nameplate M12688 1 10 Polarity Switch S13417 ø 1 ...