Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 3 - ii
ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resist...
Page 4 - iii; Refer to
FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parraissent dans cemanuel aussi bien que les précautions de sûreté générales suiv-antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secouss...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual...
Page 7 - TABLE OF CONTENTS
vi vi TABLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications .......................................................................................................A...
Page 8 - INSTALLATION; INPUT - GASOLINE ENGINE; RECEPTACLES AND CIRCUIT BREAKERS
A-1 INSTALLATION EAGLE™ 10,000 PLUS A-1 TECHNICAL SPECIFICATIONS - EAGLE™ 10,000 Plus ( K2343-3) INPUT - GASOLINE ENGINE RATED OUTPUT @ 104°F (40°C)- WELDER RATED OUTPUT @ 104°F (40°C)- GENERATOR Welding Output DC Constant Current 225A / 25V / 40% DC Constant Current 210A / 25V / 100% Auxiliary Powe...
Page 9 - CAUTION
A-2 INSTALLATION EAGLE™ 10,000 PLUS A-2 SAFETY PRECAUTIONS MACHINE GROUNDING Because this portable engine driven welder or genera-tor creates it’s own power, it is not necessary to con-nect it’s frame to an earth ground, unless the machineis connected to premises wiring (your home, shop,etc.). To pr...
Page 10 - BATTERY CONNECTIONS; PRE-OPERATION SERVICE; GASOLINE
FUEL Fill the fuel tank with clean, fresh, lead-free gasoline.Observe fuel sight gauge in the base of the machinewhile filling to prevent overfilling. OIL The EAGLE™ 10,000 Plus is shipped with the enginecrankcase filled with SAE 10W-30 oil. Check the oillevel before starting the engine. If it is no...
Page 12 - LOCATION / VENTILATION; INSTRUCTIONS; ADDITIONAL SAFETY PRECAUTIONS
A-5 INSTALLATION EAGLE™ 10,000 PLUS A-5 LOCATION / VENTILATION The welder should be located to provide an unrestrict-ed flow of clean, cool air to the cooling air inlets and toavoid heated air coming out of the welder recirculating back to the cooling air inlet. Also, locate the welder sothat engine...
Page 13 - 20 V DUPLEX RECEPTACLES; EAGLETM 10,000 Plus Extension Cord Length Recommendations; WELDER OPERATION; WELDER OUTPUT; AUXILIARY POWER; Constant Current
A-6 INSTALLATION EAGLE™ 10,000 PLUS A-6 120/240 VOLT DUAL VOLTAGE RECEPTACLE The 120/240 volt receptacle can supply up to 38amps of 240 volt power to a two wire circuit, up to 38amps of 120 volts power from each side of a threewire circuit (up to 76 amps total). Do not connect the120 volt circuits i...
Page 14 - TABLE llyn
A-7 INSTALLATION EAGLE™ 10,000 PLUS A-7 TABLE llyn ELECTRICAL DEVICE USE WITH THE EAGLE™ 10,000 Plus. Type Common Electrical Devices Possible Concerns Resistive Heaters, toasters, incandescent NONE light bulbs, electric range, hot pan, skillet, coffee maker. Capacitive TV sets, radios, microwaves, V...
Page 15 - STANDBY POWER CONNECTIONS; AUXILIARY POWER WHILE WELDING
A-8 INSTALLATION EAGLE™ 10,000 PLUS A-8 STANDBY POWER CONNECTIONS The EAGLE™ 10,000 Plus is suitable for temporary,standby, or emergency power using the engine manu-facturer’s recommended maintenance schedule. T h e E A G L E ™ 1 0 , 0 0 0 P l u s c a n b e p e r m a n e n t l yinstalled as a standb...
Page 16 - Figure 1; CONNECTION OF EAGLETM 10,000 Plus TO PREMISES WIRING
A-9 INSTALLATION EAGLE™ 10,000 PLUS A-9 Connection of EAGLE™ 10,000 Plus to premiseswiring must be done by a licensed electrician andmust comply with the National Electrical Code andall other applicable electrical codes. Figure 1 CONNECTION OF EAGLE™ 10,000 Plus TO PREMISES WIRING WARNING
Page 17 - ENGINE SWITCH; OPERATION; SAFETY PRECAUTIONS; GENERAL DESCRIPTION
W E L D E R C O N T R O L S - F U N C T I O N A N D OPERATION ENGINE SWITCH The engine switch is used to Start the Engine, SelectHigh Idle or Auto Idle while the engine is running, andstop the Engine. When placed in the “OFF” position, the ignitioncircuit is de-energized to shut down the engine. Whe...
Page 18 - KOHLER; EAGLETM 10,000 PLUS APPROXIMATE FUEL CONSUMPTION
“ RANGE” SWITCH The “Range” switch is used to select one of fouramperage ranges with generous overlap for Stick/TIGwelding. Never change the “RANGE” Switch setting whilewelding. This will damage the switch. ------------------------------------------------------------------------ “ CONTROL” DIAL Prov...
Page 19 - STARTING/SHUTDOWN INSTRUCTIONS
B-3 OPERATION B-3 STARTING/SHUTDOWN INSTRUCTIONS STARTING THE ENGINE Be sure all Pre-Operation Maintenance has been per-formed. Also, read the Engine Owner’s Manual beforestarting for the first time. Remove all loads connected to the AC power recepta-cles. Use the choke control as follows: KOHLER EN...
Page 20 - WELDING PROCESS; TYPICAL CURRENT RANGES
B-4 OPERATION B-4 WELDING PROCESS For any electrodes the procedures should be keptwithin the rating of the machine. For electrode infor-mation see the appropriate Lincoln publication. STICK (CONSTANT CURRENT) WELDING C o n n e c t w e l d i n g c a b l e s t o t h e " T O W O R K ” a n d" ...
Page 21 - ARC GOUGING
B-5 OPERATION B-5 EAGLE™ 10,000 PLUS ARC GOUGING The EAGLE™ 10,000 Plus can be used for limited arcgouging. Set the Range switch to adjust output current to thedesired level for the gouging electrode being usedaccording to the ratings in the following table: SUMMARY OF WELDING PROCESSES CONTROL ELEC...
Page 22 - ACCESSORIES; OPTIONAL EQUIPMENT; K802R Power Plug Kit; K 1 8 1 6 - 1 F U L L K V A A D A P T E R K I T -
C-1 ACCESSORIES C-1 EAGLE™ 10,000 PLUS OPTIONAL EQUIPMENT (Field Installed) K 2 6 3 5 - 1 S M A L L T W O - W H E E L R O A D T R A I L E RWITH DUO-HITCH- For heavy-duty road, off-road, plant and yard use. Includes pivoting jack stand, safety chains, and 13"wheels. Overall width 60". Stiff ....
Page 23 - RECOMMENDED EQUIPMENT; STICK
C-2 ACCESSORIES C-2 EAGLE™ 10,000 PLUS RECOMMENDED EQUIPMENT STICK K 7 0 4 A c c e s s o r y K i t - ( 4 0 0 A M P C a p a c i t y ) w h i c hincludes: • Electrode Holder & Cable• Work Clamp & Cable• Headshield K875 Accessory Kit- (150 AMP Capacity) TIG Magnum™ TIG Torch K1783-4 - TIG Torch ...
Page 24 - ENGINE OIL CHANGE; MAINTENANCE; Routine Maintenance; Oil
Have qualified personnel do the maintenancework. Turn the engine off before working insidethe machine. In some cases, it may be necessaryto remove safety guards to perform requiredm a i n t e n a n c e . R e m o v e g u a r d s o n l y w h e nnecessary and replace them when the mainte-n a n c e r e ...
Page 25 - OIL FILTER CHANGE
D-2 MAINTENANCE D-2 Use 4-stroke motor oil that meets or exceeds therequirements for APIO service classification SG or SH.Always check the APIO SERVICE label on the oil con-tainer to be sure it includes the letters SG or SH. SAE 10W-30 is recommended for general, all-tempera-ture use, -5 F to 104 F ...
Page 26 - ENGINE ADJUSTMENTS
D-3 MAINTENANCE D-3 ENGINE ADJUSTMENTS OVERSPEED IS HAzARDOUS The maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamperwith governor components or setting or make anyo t h e r a d j u s t m e n t s t o i n c r e a s e t h e m a x i m u mspeed. Severe personal injury a...
Page 27 - TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 EAGLE™ 10,000 PLUS If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshoo...
Page 28 - PROBLEMS; Contact
E-2 TROUBLESHOOTING E-2 EAGLE™ 10,000 PLUS Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troublesh...
Page 30 - DIAGRAMS
F-1 DIAGRAMS F-1 EAGLE™ 10,000 PLUS NOTE : This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Dep...
Page 31 - DIMENSION PRINT; IC
F-2 DIMENSION PRINT F-2 EAGLE™ 10,000 PLUS M 22 19 5 A.0 1 CCIIRR CUCU IITT BBRR EEA KE AKERRSS 41.2 0 17.5 0 19.5 0 14.1 3 TR UC K/U ND ER CA RR IAG E M OU NT IN G H OL ES 24.8 6 2.6 7.2 2 29.8 8 CE NT ER O F G RA VIT Y W ITH O IL IN EN GIN E A ND EM PT Y F UE L T AN K. 21.4 4 20.8 0 42.1 0 33.6 23...
Page 32 - NOTES
