Lincoln Electric IM10005 - Manual

Lincoln Electric IM10005

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 6 – Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – Page; TABLE OF CONTENTS
  • Page 8 – INSTALLATION; INPUT - GASOLINE ENGINE
  • Page 9 – SAFETY PRECAUTIONS; ELECTRIC SHOCK can kill.; LOCATION AND VENTILATION; STORING
  • Page 10 – Certified EX 30; BULLDOGTM 140 Typical Fuel; • Keep hands away from muffler or HOT engine; R e a d a n d u n d e r s t a n d t h e e n g i n e o p e r a t i n g a n d
  • Page 11 – See; WELDING CABLE CONNECTIONS; lists recommended cable sizes and lengths; BULLDOGTM 140 OUTPUT CONNECTIONS
  • Page 12 – Cable Installation; Tighten the flanged nuts securely.; • Loose connections will cause the output termi-; section of this manual for more infor-; ELECTRICAL CONNECTIONS; MACHINE GROUNDING; Be grounded to the frame of the welder using a; PLUGS AND HAND-HELD EQUIPMENT; cle; CAUTION
  • Page 13 – PREMISES WIRING
  • Page 14 – ELECTRICAL DEVICE USE WITH THE BULLDOGTM 140.
  • Page 15 – OPERATION
  • Page 16 – LIMITATIONS; DO NOT; CONTROLS AND SETTINGS; WELDER/GENERATOR CONTROLS; WORK; OUTPUT PANEL CONTROLS
  • Page 17 – GASOLINE ENGINE CONTROLS; ENGINE OPERATION
  • Page 18 – BEFORE STARTING THE ENGINE; CHECK AND FILL THE ENGINE OIL LEVEL:; STARTING THE ENGINE
  • Page 19 – GENERATOR OPERATION; GENERAL INFORMATION; TO USE THE; Start the gasoline engine. See; TION; in this section of the manual and the engine; STOPPING THE ENGINE; Close the fuel shutoff valve.; RUNNING THE ENGINE
  • Page 21 – WELDING OPERATION; D u t y c y c l e i s b a s e d o n a t e n m i n u t e
  • Page 22 – Stick Welding; WELDING GUIDELINES; WELDING APPLICATIONS/ELECTRODE SELECTION GUIDE; Learning To Stick Weld
  • Page 23 – What Happens in the Arc?
  • Page 24 – The Correct Welding Position; Figure 5; side view; The Correct Way to Strike An Arc; Molten puddle
  • Page 25 – PRACTICE; is to spend a little more time on the following exercise.; Common Metals; Butt Joints
  • Page 26 – Penetration; Good
  • Page 27 – Vertical-Down Welding
  • Page 28 – Overhead Welding; Side View
  • Page 29 – The bead should be put on with a weaving motion,; Welding Cast Iron; that spot again until the weld is cool.; Cast Iron Plate Preparation; hot
  • Page 30 – Selecting Electrodes; Motions
  • Page 31 – ACCESSORIES; LINCOLN ELECTRIC ACCESSORIES; – Includes the following:
  • Page 32 – MAINTENANCE; • Have qualified personnel do all maintenance; ENGINE MAINTENANCE; Check the oil level after every 5; LOCATION
  • Page 33 – At the end of each day’s use, refill; ENGINE ADJUSTMENTS; Squeeze in a clean, absorbent cloth to remove all; Clean Finger Guard Area:; If your BULLDOGTM 140 is; CLEAN COOLING SYSTEM:; REMOVE DIRT AND DEBRIS FROM THIS LOWER
  • Page 34 – Champion RL 86C; PART; SPARK PLUG; C L E A N O R R E P L A C E S P A R K P L U G :; C l e a n o r; CLEAN SPARK ARRESTER SCREEN:; Refer to the; ENGINE MAINTENANCE PARTS; SPARK PLUG SERVICE
  • Page 35 – GENERATOR/WELDER MAINTENANCE; B R U S H R E M O V A L A N D R E P L A C E M E N T :; FIGURE D.6. – BRUSH REMOVAL AND REPLACEMENT
  • Page 37 – TROUBLESHOOTING
  • Page 38 – Observe all Safety Guidelines detailed throughout this manual; PROBLEMS
  • Page 41 – DIAGRAMS; Enhanced Diagram
  • Page 42 – DIMENSION PRINT
  • Page 43 – NOTES
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OPERATOR’S MANUAL

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
f u l o p e r a t i o n o n y o u r p a r t .

D O

N O T I N S T A L L , O P E R A T E O R
R E P A I R T H I S E Q U I P M E N T
W I T H O U T

R E A D I N G

T H I S

M A N U A L A N D T H E S A F E T Y
P R E C A U T I O N S C O N T A I N E D
T H R O U G H O U T .

A n d ,

m o s t

importantly, think before you act
and be careful.

BULLDOG

™

140

For Machines with Code Number 11518

IM10005

June, 2009

Various engine configurations are available and machine appearance will vary
accordingly.

ISO 9001

CERTIFICATE NUMBER: 30273

Designed and Manufactured Under a

Quality Program Certified by

ABS Quality Evaluations, Inc.

to ISO 9001 Requirements.

QMS

ANSI RAB

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Copyright © Lincoln Global Inc.

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumesoutdoors. ...

Page 3 - ii

ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resist...

Page 4 - iii

FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...

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