Lincoln Electric CV-400-I - Manual

Lincoln Electric CV-400-I

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 6 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – TABLE OF CONTENTS; Page
  • Page 8 – INSTALLATION; TECHNICAL SPECIFICATIONS – IDEALARC CV-400-I; DC; INPUT - THREE PHASE ONLY
  • Page 9 – SAFETY PRECAUTIONS; STACKING; INPUT CONNECTIONS; circuit breakers may be used in place of; ELECTRIC SHOCK can kill.; RECOMMENDED INPUT WIRE AND FUSE SIZES
  • Page 10 – FIELD INSTALLED OPTIONS; Cable Sizes for Combined Lengths of Copper
  • Page 11 – PARALLELING; NOTE: If you intend to use a standard Lincoln wire
  • Page 12 – OPERATION; OPERATING INSTRUCTIONS; GENERAL WARNINGS
  • Page 13 – GENERAL DESCRIPTION; CAUTION
  • Page 14 – CONTROLS AND SETTINGS
  • Page 16 – -The low inductance connection is typically; OUTPUT PANEL CONNECTIONS
  • Page 17 – CASE BACK CONNECTIONS
  • Page 18 – STARTING THE MACHINE; NOTE: The arc voltage at the electrode may be as much as; LOCAL/REMOTE SWITCH OPERATION; NOTE: Do not use circuits 2 or 4 for control of auxil-; OVERLOAD PROTECTION
  • Page 19 – ACCESSORIES
  • Page 20 – MAINTENANCE; GENERAL MAINTENANCE; The fan motor has sealed bearings which require; MACHINE AND CIRCUIT PROTECTION
  • Page 21 – TROUBLESHOOTING; HOW TO USE TROUBLESHOOTING GUIDE; LOCAL AUTHORIZED LINCOLN ELECTRIC; for assistance before you proceed.
  • Page 22 – Local Lincoln Authorized Field Service Facility; ERROR; BUILT-IN DIAGNOSTIC ROUTINES AND ERROR CODES
  • Page 23 – PROBLEMS; MACHINE TROUBLESHOOTING GUIDE
  • Page 26 – for technical troubleshooting assistance before you proceed.; Observe all Safety Guidelines detailed throughout this manual; Leads or connections open in; OPTIONS TROUBLESHOOTING GUIDE
  • Page 27 – Procedure for Replacing PC Boards; CONTROL PC BOARD
  • Page 29 – DIAGRAMS
  • Page 31 – CV POWER SOURCE TO AN LN-7 AND K857
  • Page 32 – CV POWER SOURCE TO A K867 UNIVERSAL ADAPTER
  • Page 34 – CV POWER SOURCE TO AN LN-25
  • Page 36 – LINCOLN POWER SOURCE TO AN LN-742
  • Page 38 – TWIST-MATE CABLE PLUG INSTALLATION INSTRUCTIONS
  • Page 39 – CONNECTION OF NON-LINCOLN WIRE FEEDERS
  • Page 40 – DIMENSION PRINT
  • Page 41 – Lincoln Welding School; BASIC COURSE; weeks of fundamentals
  • Page 42 – ÇÃ
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IDEALARC CV-400-I

OPERATOR’S MANUAL

IM501-A

June, 2002

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
f u l o p e r a t i o n o n y o u r p a r t .

D O

N O T I N S T A L L , O P E R A T E O R
R E P A I R T H I S E Q U I P M E N T
W I T H O U T R E A D I N G T H I S
M A N U A L A N D T H E S A F E T Y
P R E C A U T I O N S C O N T A I N E D
T H R O U G H O U T .

A n d , m o s t

importantly, think before you act
and be careful.

For use with machine Code Numbers 10182, 10183,10084, 10085 & 10086

CV-400-I

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Copyright © 2002 Lincoln Global Inc.

®

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 4 - iii

FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...

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