Lincoln Electric 5000 - Manual

Lincoln Electric 5000

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 6 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – Page; TABLE OF CONTENTS
  • Page 8 – INSTALLATION; TECHNICAL SPECIFICATIONS - POWER ARC 5000
  • Page 9 – SAFETY PRECAUTIONS; ELECTRIC SHOCK can kill.; LOCATION AND VENTILATION; STORING
  • Page 10 – STACKING; POWER ARC 5000 machines CANNOT be stacked.; TILTING
  • Page 12 – PRE-OPERATION ENGINE SERVICE; OIL
  • Page 13 – WELDING CABLE CONNECTIONS; Cable Size and Length; FIGURE A.3 - POWER ARC 5000 OUTPUT CONNECTIONS
  • Page 14 – Cable Installation; MACHINE GROUNDING; CAUTION
  • Page 15 – PLUGS AND HAND-HELD EQUIPMENT; • The premises is isolated and no feedbacking into
  • Page 17 – OPERATION; OPERATING INSTRUCTIONS; GENERAL DESCRIPTION
  • Page 18 – RECOMMENDED APPLICATIONS; OPERATIONAL FEATURES AND CONTROLS; WELDING CAPABILITY; • The POWER ARC 5000 is not recommended for; • During welding, generator power is limited to 100
  • Page 19 – GENERATOR/WELDER CONTROLS; ENGINE HOUR METER: Records engine running; FIGURE B.1 – OUTPUT PANEL CONTROLS; CONTROLS AND SETTINGS
  • Page 20 – GASOLINE ENGINE CONTROLS; LOW IDLE SPEED PULL DOWN: Pull this lever; FIGURE B.2 – GASOLINE ENGINE CONTROLS
  • Page 21 – ENGINE OPERATION; BEFORE STARTING THE ENGINE; Place the machine on a level surface.; CHECK AND FILL THE ENGINE FUEL TANK:; Remove the fuel tank cap.; NOTE: The engine will operate satisfactorily on any; STARTING THE ENGINE; NOTE: Remove all loads connected to the AC power
  • Page 22 – FOR BEST ENGINE STARTING:; STOPPING THE ENGINE
  • Page 23 – GENERATOR OPERATION; GENERAL INFORMATION; put for auxiliary loads is 100 watts.; NOTE: You can supply multiple loads as long as the
  • Page 24 – GENERATOR POWER APPLICATIONS
  • Page 25 – WELDING OPERATION; Do not breathe welding fumes or gases.; TO USE THE POWER ARC 5000 FOR STICK WELDING:; Insert the electrode into the electrode holder.; AFTER YOU FINISH THE WELD:; Allow the electrode and work to cool completely.
  • Page 26 – WELDING APPLICATIONS/ELECTRODE SELECTION GUIDE; WELDING GUIDELINES
  • Page 27 – • When using an open arc process,; Stick Welding; The welding circuit for shielded metal
  • Page 28 – What Happens in the Arc?
  • Page 29 – The Correct Welding Position; I f y o u s t o p m o v i n g t h e e l e c t r o d e w h i l e; The Correct Arc Length; It is not generally necessary to weave; side view; Molten puddle
  • Page 30 – PRACTICE; is to spend a little more time on the following exercise.; Common Metals; Butt Welds
  • Page 31 – Penetration; Good
  • Page 32 – Vertical-Down Welding
  • Page 33 – Overhead Welding; Side View
  • Page 34 – The bead should be put on with a weaving motion,; Welding Cast Iron; that spot again until the weld is cool.; Cast Iron Plate Preparation; hot
  • Page 35 – Selecting Electrodes; Motions
  • Page 36 – ACCESSORIES; LINCOLN ELECTRIC ACCESSORIES
  • Page 37 – MAINTENANCE; ENGINE MAINTENANCE
  • Page 38 – CLEAN AIR FILTER PRE-CLEANER; Squeeze in a clean, absorbent cloth to remove all
  • Page 39 – Part; OIL FILTER; FIGURE D.5. – CYLINDER HEAD TORQUE SEQUENCE
  • Page 40 – GENERATOR/WELDER MAINTENANCE
  • Page 42 – TROUBLESHOOTING; Observe all Safety Guidelines detailed throughout this manual; Local Lincoln Authorized Field Service Facility; for technical troubleshooting assistance before you proceed.; PROBLEMS
  • Page 45 – DIAGRAMS; WIRING DIAGRAM - POWER ARC 5000
  • Page 46 – POWER ARC 5000 - DIMENSION PRINT
  • Page 47 – Lincoln Welding School; BASIC COURSE; weeks of fundamentals
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OPERATOR’S MANUAL

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
f u l o p e r a t i o n o n y o u r p a r t .

D O

N O T I N S T A L L , O P E R A T E O R
R E P A I R T H I S E Q U I P M E N T
W I T H O U T R E A D I N G T H I S
M A N U A L A N D T H E S A F E T Y
P R E C A U T I O N S C O N T A I N E D
T H R O U G H O U T .

A n d , m o s t

importantly, think before you act
and be careful.

POWER ARC

™

5000

For Machines with Code Number 10255 and 10430

IM560-A

November, 1999

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 4 - iii

FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...

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