Lincoln Electric 455M Robotic - Manual

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Page 2 – Power Wave 455M Robotic and Power Wave 455M/STT Robotic; A CLOSER LOOK; PERFORMANCE; FANUC Robot
Page 3 – Power Wave 455M Robotic and 455M/STT Robotic Front Panel.
Page 4 – Testing and Reliability; QUALITY AND RELIABILITY; Design; WHAT IS POWER ELECTRONICS?
Page 5 – INTERFACE OPTIONS; Hard Automation - DeviceNet
Page 7 – RECOMMENDED OPTIONS; GENERAL OPTIONS; DeviceNet Interface Module; GENERAL OPTIONS CONT.; Cool Arc 40 Water Cooler; WIRE FEEDER OPTION; Power Feed 10R
Page 8 – T H E L I N C O L N E L E C T R I C C O M PA N Y; POWER WAVE 455M ROBOTIC & POWER WAVE 455M/STT ROBOTIC ORDER FORM; PRODUCT DESCRIPTION

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Description

Output

Input

MIG Pulsed STT Flux-Cored

Power Wave

455M Robotic &

Power Wave

455M/STT Robotic

The Next Generation . . .

AUTOMATED SOLUTIONS

The Power Wave 455M Robotic is a high performance, digitally controlled inverter power
source designed for robotic, hard automation and semiautomatic applications. It is designed
to be part of a modular, multi-process welding system that can be arranged in a variety of
ways for optimum, customized performance and easy maintenance. Optional DeviceNet™
and Ethernet communication modules provide networking capabilities and allow the
power sources to communicate with other industrial machines to create a highly integrated
and flexible welding cell. Available as a standard model or with Lincoln’s STT® process
for applications in which heat input control, minimal distortion, reduced spatter and low
fumes are essential.

Publication E10.90 4/03

www.lincolnelectric.com

Processes

Advantage Lincoln

Recommended Wire Feeder

Order

TECHNICAL SPECIFICATIONS

Recommended General Options

• Program your own waveform or choose from over 60 standard

welding waveform programs that offer a broad range of electrode
size, type and shielding gas combinations to give you optimal
appearance, penetration, beadshape and travel speed for each
application.

• Modular design enables robotic, hard automation and semiauto-

matic applications using a single machine platform.

• Optional communication modules provide networking capabilities

via DeviceNet or Ethernet.

• Utilizes ArcLink™ - the leading digital communication protocol

for welding, making it the best choice for seamless, time critical
integration to the power source and networked equipment.

• Software based controls can be upgraded as new features

become available.

• Process and production monitoring with access to real time

(500Hz) feedback such as arc current, voltage and wire feed
speed. Access to internal data acquisition (10KHz) and access
to real time machine status such as fault/alarm conditions and
arc time.

• A Power Wave inverter operates at a high efficiency (88-90%)

with a 95% minimum power factor

(

and is capable of operat-

ing from a universal input voltage (208 to 575 volts).

• Power Wave 455M/STT features Lincoln’s Surface Tension

Transfer® Process, which controls heat input for great penetra-
tion and reduced spatter and fumes.

Power Feed 10R

DeviceNet Interface Module, Ethernet Interface Module, Analog
Interface Module, Wave Designer™ Software, Dual Cylinder
Platform Undercarriage, CoolArc® 40 Water Cooler

K2262-1 Power Wave 455M Robotic
K2263-1 Power Wave 455M/STT Robotic

Call the Lincoln Electric Automation Division at 216.383.2667 for
more information.

Product

Input

Rated Output

Input current

Output

Dimensions

Net

Name

Number

Voltage

Current/Voltage/Duty Cycle

@Rated Output

Range

H x W x D

Weight

in. (mm)

lbs. (kg)

Power Wave 455M Robotic

K2262-1

208/230/460/575/3/50/60

60Hz:

5-570A

26.1 x 19.9 x 32.9

286

450A/38V/100%

58/53/25/22A

(663 x 505 x 835)

(130)

(570A/43V/60%)

(82/78/37/31A)

Power Wave 455M/STT Robotic

K2263-1

50Hz:

293

400A/36V/100%

49/45/23/18A

(133)

(500A/40V/60%)

(67/61/31/25A)

(1)

At rated output.

PHASE

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Summary

Page 2 - Power Wave 455M Robotic and Power Wave 455M/STT Robotic; A CLOSER LOOK; PERFORMANCE; FANUC Robot

Robot Teach Pendant • Select from over 60 standard welding procedures in the power source library from the robot’s Teach Pendant. • Search by process and wire type. • Full access to all power source details, including: control loop gains, machine calibration, arc statistics, unfiltered feedback sign...

Page 3 - Power Wave 455M Robotic and 455M/STT Robotic Front Panel.

Power Wave 455M Robotic and Power Wave 455M/STT Robotic www.lincolnelectric.com [3] A CLOSER LOOK Key Controls Power Wave 455M Robotic and 455M/STT Robotic Front Panel. 1. Thermal Light 2. Power Supply Status Light 3. On/Off Switch 4. Optional Communication Module Status Light (DeviceNet or Ethernet...

Page 4 - Testing and Reliability; QUALITY AND RELIABILITY; Design; WHAT IS POWER ELECTRONICS?

Testing and Reliability All Lincoln inverters are fully tested for reliability before and after assembly. • Each machine undergoes a functional weld test to ensure performance. • Lincoln inverters are operated in an environmental chamber under extreme conditions of temperature and humidity. • Mechan...