Lincoln Electric 455 M - Manual

Lincoln Electric 455 M

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 8 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 9 – TABLE OF CONTENTS
  • Page 11 – INSTALLATION
  • Page 12 – MACHINE GROUNDING
  • Page 13 – INPUT CONNECTION; do so will result in damage to the machine.; FIGURE A.1 - CONNECTION DIAGRAM ON CONNECTION/INPUT ACCESS DOOR; CAUTION
  • Page 14 – NEGATIVE ELECTRODE POLARITY
  • Page 15 – SYSTEM DESCRIPTION; Process Electrode Voltage
  • Page 16 – CONFIGURING THE SYSTEM; SINGLE HEAD FEEDER
  • Page 18 – TWO POWER WAVES
  • Page 20 – I / O RECEPTACLE SPECIFICATIONS; DIP SWITCH SETTINGS AND LOCATIONS; WATER FLOW SENSOR
  • Page 21 – OPERATION; SAFETY PRECAUTIONS; ELECTRIC SHOCK can kill.
  • Page 23 – DEFINITION OF WELDING TERMS
  • Page 24 – RECOMMENDED EQUIPMENT; REQUIRED EQUIPMENT; DUTY CYCLE AND TIME PERIOD; GENERAL DESCRIPTION; RECOMMENDED PROCESSES
  • Page 25 – CASE FRONT CONTROLS; per table 3; CASE FRONT LAYOUT; TABLE 3
  • Page 26 – NOMINAL PROCEDURES; FRINGE PROCEDURES
  • Page 27 – WELDING MODE; CONSTANT VOLTAGE WELDING; Synergic CV
  • Page 28 – PULSE WELDING; Current
  • Page 29 – ACCESSORIES; OPTIONAL EQUIPMENT; FACTORY INSTALLED
  • Page 30 – MAINTENANCE; ROUTINE MAINTENANCE
  • Page 31 – TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; HOW TO USE TROUBLESHOOTING GUIDE
  • Page 32 – Read
  • Page 33 – ERROR CODES FOR THE POWER WAVE; Indication
  • Page 34 – OUTPUT PROBLEMS
  • Page 37 – DIAGRAMS
  • Page 38 – CONNECTION DIAGRAM
  • Page 39 – WER
  • Page 40 – ÇÃ
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POWER WAVE 455 M

™

OPERATOR’S MANUAL

IM807-A

June, 2004

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
f u l o p e r a t i o n o n y o u r p a r t .

D O

N O T I N S T A L L , O P E R A T E O R
R E P A I R T H I S E Q U I P M E N T
W I T H O U T R E A D I N G T H I S
M A N U A L A N D T H E S A F E T Y
P R E C A U T I O N S C O N T A I N E D
T H R O U G H O U T .

A n d , m o s t

importantly, think before you act
and be careful.

For use with machines having Code Numbers:

11007, 11203

IEC 60974-1

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Copyright © 2004 Lincoln Global Inc.

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 4 - iii

FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...

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