Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumesoutdoors. ...
Page 3 - ii
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
Page 4 - iii; Refer to
iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the ...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contr...
Page 8 - Thank You; Please Examine Carton and Equipment For Damage Immediately
vii vii Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this ma...
Page 9 - TABLE OF CONTENTS
viii viii TABLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications ................................................................................................A-1,...
Page 11 - INSTALLATION; INPUT - DIESEL ENGINE; ENGINE
VANTAGE® 400 (AU) (1) Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity.When welding, available auxiliary power will be reduced. (2) Reduced to less than 30V in the CC-stick Mode when VRD (VOLTAGE REDUCTION DE...
Page 12 - MACHINE SPECIFICATIONS
A-2 INSTALLATION VANTAGE® 400 (AU) A-2 (5) Center-Tapped to ground. MACHINE SPECIFICATIONS Receptacles Residual Current Device (RCD) Circuit Breakers (Thermal/Magnetic) Other Circuit Breakers 400V (3 Ph) x 1230V (1 Ph) x 2 14 Pin Connector 6 Pin Connector 4-pole, 40Amp (30mA trip current) 3 Phase, 2...
Page 13 - SAFETY PRECAUTIONS; S e e a d d i t i o n a l w a r n i n g i n f o r m a t i o n a t; LOCATION AND VENTILATION
A-3 INSTALLATION VANTAGE® 400 (AU) A-3 SAFETY PRECAUTIONS Only qualified personnel should install, use, or service this equipment. Do not attempt to use this equipment until youhave thoroughly read the engine manufacturer’sm a n u a l s u p p l i e d w i t h y o u r w e l d e r . I t i n c l u d e s...
Page 14 - Cold weather starting:; TOWING; VEHICLE MOUNTING; PRE-OPERATION ENGINE SERVICE
A-4 INSTALLATION VANTAGE® 400 (AU) A-4 HIGH ALTITUDE OPERATION At higher altitudes, output derating may be necessary. Formaximum rating, derate the machine 2.5% to 3.5% for every1000 ft. (305 m). Due to new EPA and other local emissionsregulations, modifications to the engine for high altitude arere...
Page 15 - • Fill the fuel tank with clean, fresh fuel. The capacity of the
OIL The VANTAGE® 400 (AU) is shipped with the engine crankcasefilled with high quality SAE 10W-30 Oil that meets classification CG-4 or CH-4 for diesel engines. Check the oil level before starting theengine. If it is not up to the full mark on the dip stick, add oil asrequired. Check the oil level e...
Page 16 - ELECTRICAL CONNECTIONS; MACHINE GROUNDING; WELDING OUTPUT CABLES; TOTAL COMBINED LENGTH OF; CAUTION
A-6 INSTALLATION VANTAGE® 400 (AU) A-6 ELECTRICAL CONNECTIONS MACHINE GROUNDING Because this portable engine driven welder creates itsown power, it is not necessary to connect its frame toan earth ground, unless the machine is connected topremises wiring (home, shop, etc.) To prevent dangerous elect...
Page 17 - AUXILIARY POWER; • Take necessary steps to assure load is limited
C O N N E C T I O N O F L I N C O L N E L E C T R I CWIRE FEEDERS Connection of LN-15 to the VANTAGE® 400 (AU) 1. Shut the welder off. 2. F o r e l e c t r o d e P o s i t i v e , c o n n e c t t h e e l e c t r o d ecable to the "+" terminal of the welder and workcable to the "-" te...
Page 18 - NOTE
A-8 INSTALLATION VANTAGE® 400 (AU) A-8 Connection of the LN-25 to the VANTAGE® 400(AU) Shut off welder before making any electricalconnections. ------------------------------------------------------------------------ The LN-25 with or without an internal contactor maybe used with the VANTAGE® 400 (A...
Page 19 - OPERATION; GENERAL DESCRIPTION; ENGINE OPERATION; • Do not leave unattended while; DIESEL FUEL
B-1 OPERATION VANTAGE® 400 (AU) B-1 SAFETY PRECAUTIONS Do not attempt to use this equipment until youhave thoroughly read the engine manufacturer’smanual supplied with your welder. It includesi m p o r t a n t s a f e t y p r e c a u t io n s , d e t a i l e d e n g i n estarting, operating and main...
Page 20 - WELDING CONTROLS
B-2 OPERATION B-2 WELDING CONTROLS (Figure B.1) 1. OUTPUT CONTROL- The OUTPUT dial is used to preset the output voltage or current as displayed on the digital meters for thefive welding modes. When in the CC-STICK, ARC GOUGING orCV-WIRE modes and when a remote control is connected to the6-Pin or 14-...
Page 21 - WELD OUTPUT TERMINALS WITH FLANGE
B-3 OPERATION B-3 4. ARC CONTROL - The ARC CONTROL dial is active in the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, andhas different functions in these modes. This control is notactive in the TIG and ARC GOUGING mode. CC-STICK mode: In this mode, the ARC CONTROL dial sets the short circuit current (...
Page 22 - TYPICAL VANTAGE® 400 (AU) FUEL CONSUMPTION; GLOW PLUG PUSH BUTTON
TYPICAL VANTAGE® 400 (AU) FUEL CONSUMPTION TABLE B.2 PERKINS 404D-22 Gal./Hr (Liters/Hr) .29(1.10) .43(1.63) 1.27(4.81) 1.35(5.11) Running Time ( Hours) 20 gallon tank 68.96 46.51 15.75 14.81 Low Idle - No Load1200 R.P.M.High Idle - No Load1565 R.P.M.DC Weld Output350 Amps @ 34Volts 13,200 Watts 3 P...
Page 23 - WELDER OPERATION; STOPPING THE ENGINE; DOWNHILL PIPE Welding
WELDER OPERATION DUTY CYCLE Duty Cycle is the percentage of time the load is beingapplied in a 10 minute period. For example a 60% dutycycle, represents 6 minutes of load and 4 minutes of noload in a 10 minute period. ELECTRODE INFORMATION For any electrode the procedures should be kept with-in the ...
Page 24 - TIG WELDING
When in the TOUCH START TIG mode and when aAmptrol is connected to the 6-Pin connector the OUT-PUT CONTROL dial is used to set the maximum cur-rent range of the current control of the Amptrol. The ARC CONTROL is not active in the TIG mode. ToSTOP a weld, simply pull the TIG torch away from thework. ...
Page 25 - ARC GOUGING
Carbon Diameter Current Range (DC, electrode positive) 1/8" (3.2mm) 60-90 Amps 5/32" (4.0mm) 90-150 Amps 3/16" (4.8mm) 200-250 Amps1/4" (6.4mm) 300-400 Amps AUXILIARY POWER: Start the engine and set the IDLER control switch to the desiredoperating mode. Full power is available regard...
Page 26 - ACCESSORIES; REMOTE; WIRE FEEDER OPTIONS; KP509 Magnum Parts Kit for PTA-26V TIG Torch; PLASMA CUTTING
C-1 ACCESSORIES C-1 FIELD INSTALLED OPTIONS /ACCESSORIES K903-1 SPARK ARRESTOR - Includes a heavy gage steel, approved spark arrestor, clamp and adapter for mounting tothe muffler exhaust pipe. K704 ACCESSORY SET - Includes 35 ft. (10m) of elec- trode cable and 30 ft. (9.1m) of work cable, headshiel...
Page 27 - MAINTENANCE; • Have qualified personnel do all maintenance; Routine Maintenance; ENGINE SERVICE
D-1 MAINTENANCE D-1 VANTAGE® 400 (AU) SAFETY PRECAUTIONS • Have qualified personnel do all maintenance and troubleshooting work. • Turn the engine off before working inside the machine or servicing the engine. • R e m o v e g u a r d s o n l y w h e n n e c e s s a r y t o perform maintenance and re...
Page 28 - ENGINE OIL CHANGE; • Never use gasoline or low flash point solvents; AIR CLEANER
D-2 MAINTENANCE D-2 ENGINE OIL CHANGE Drain the engine oil while the engine is warm to assurerapid and complete draining. It is recommended thateach time the oil is changed the oil filter be changed aswell. • Be sure the unit is off. Disconnect the negative bat- tery cable to ensure safety. • Locate...
Page 29 - Clean Both Surfaces of the Outlet Tube; Caution; S e r v i c e I n s t r u c t i o n s; S i n g l e - a n d Tw o - S t a g e E n g i n e A i r C l e a n e r s
D-3 MAINTENANCE D-3 VANTAGE® 400 (AU) Unfasten or unlatch theservice cover. Becausethe filter fits tightly over theoutlet tube to create the critical seal, there willbe some initial resistance, similar to breakingthe seal on a jar. Gently move the end of the filterback and forth to break the seal th...
Page 30 - COOLING SYSTEM; • Do not remove cap if radiator is; TIGHTENING THE FAN BELT; BLEEDING THE FUEL SYSTEM; Bleed the fuel system as follows:
D-4 MAINTENANCE D-4 COOLING SYSTEM HOT COOLANT can burn skin. • Do not remove cap if radiator is hot. ------------------------------------------------------------------------ Check the coolant level by observing the level in theradiator and recovery bottle. Add 50/50 antifreeze /water solution if th...
Page 31 - ENGINE ADJUSTMENT; GASES FROM BATTERY can explode.; • ALLOW ENGINE TO COOL BEFORE INSTALLING
D-5 MAINTENANCE D-5 FUEL FILTER 1. Check the fuel filter and fuel pre-filter for water accumulation or sediment. 2. Replace the fuel filter if it is found with excessive water accumulation or sediment. Empty fuel pre-fil-ter. ENGINE ADJUSTMENT Adjustments to the engine are to be made only by aLincol...
Page 32 - BRUSH REMOVAL AND REPLACEMENT:
D-6 MAINTENANCE D-6 VANTAGE® 400 (AU) WELDER / GENERATORMAINTENANCE STORAGE: Store in clean, dry protected areas. CLEANING: Blow out the generator and controls peri- odically with low pressure air. Do this at least once aweek in particularly dirty areas. BRUSH REMOVAL AND REPLACEMENT: It’s nor- mal ...
Page 33 - TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 VANTAGE® 400 (AU) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshoot...
Page 34 - PROBLEMS; C o n t a c t y o u r l o c a l L i n c o l n
E-2 TROUBLESHOOTING E-2 VANTAGE® 400 (AU) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troublesho...
Page 35 - Contact
E-3 TROUBLESHOOTING E-3 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance b...
Page 39 - DIAGRAMS
Page 43 - WIRING DIAGRAM
F-5 WIRING DIAGRAM F-5 VANTAGE® 400 (AU) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag ram for a particular code is included with the machine. If the diagram is illegible, write to the Service Department for a replacement....
Page 44 - DIMENSION PRINT
F-6 DIMENSION PRINT F-6 VANTAGE® 400 (AU) A 25.82 655.8 27.00 685.8 55.50 1409.7 2.25 57.2 5.75 146.0 35.94 913.0 24.00 609.6 39.81 20.60 523.3 28.95 735.3 36.06 915.9 28.13 714.5 60.00 1524.0 16.25 412.8 N.A. N.A. CENTER OF GRAVITY W ITH OIL IN ENGINE, COOLA N T IN RA DIATOR, AN D EMPTY FUEL TANK. ...
Page 45 - NOTES
