Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 3 - ii
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
Page 4 - iii
FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contr...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual...
Page 7 - TABLE OF CONTENTS; Wiring and Connection Diagrams
vi vi TABLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications .......................................................................................................A...
Page 8 - INSTALLATION; INPUT - GASOLINE ENGINE
A-1 INSTALLATION RANGER 3 PHASE A-1 TECHNICAL SPECIFICATIONS - RANGER 3 PHASE (K2337-1) INPUT - GASOLINE ENGINE RATED OUTPUT @ 104°F (40°C)- WELDER HEIGHT WIDTH DEPTH WEIGHT 30.3 in. 19.1 in. 42.0 in. 538 lbs. (244kg) 770 mm 485 mm 1067 mm RATED OUTPUT @ 104°F (40°C)- GENERATOR Welding Output AC Con...
Page 9 - is Lincoln’s; CAUTION
A-2 INSTALLATION RANGER 3 PHASE A-2 SAFETY PRECAUTIONS MACHINE GROUNDING Because this portable engine driven welder or generatorcreates it’s own power, it is not necessary to connect it’sframe to an earth ground, unless the machine is connectedto premises wiring (your home, shop, etc.). To prevent d...
Page 10 - PRE-OPERATION SERVICE; : This machine is furnished with a wet charged bat-; LUBRICATION SYSTEM CAPACITY; • Do not overfill tank, fuel expansion; GASOLINE FUEL ONLY
PRE-OPERATION SERVICE READ the engine operating and maintenance instruc-tions supplied with this machine. FUEL F i l l t h e f u e l t a n k w i t h c l e a n , f r e s h , l e a d - f r e e g a s o l i n e .Observe fuel gauge while filling to prevent overfilling. OIL T h e R A N G E R 3 P H A S E i...
Page 11 - RANGER 3 PHASE; RANGER 3 PHASE machines cannot be stacked.
A-4 INSTALLATION RANGER 3 PHASE A-4 ANGLE OF OPERATION Internal combustion engines are designed to run in alevel condition which is where the optimum perfor-mance is achieved. The maximum angle of operationfor the engine is 15 degrees from horizontal in anydirection. If the engine is to be operated ...
Page 12 - • Duty Cycle is the percentage of time the load is; AUXILIARY POWER; Place the engine switch in the “AUTO” position.; INSTRUCTIONS; ADDITIONAL SAFETY PRECAUTIONS; • Maximum Open Circuit Voltage at 3700 RPM is
A-5 INSTALLATION RANGER 3 PHASE A-5 • Duty Cycle is the percentage of time the load is being applied in a 10 minute period. For example, a60% duty cycle represents 6 minutes of load and 4minutes of no load in a 10 minute period. Duty Cyclefor the RANGER 3 PHASE is 100%. AUXILIARY POWER Do not connec...
Page 13 - the neutral of the
A-6 INSTALLATION RANGER 3 PHASE A-6 120 V GFCI DUPLEX RECEPTACLES A GFCI (Ground Fault Circuit Interrupter) electricalreceptacle is a device to protect against electric shockshould a piece of defective equipment connected to itdevelop a ground fault. If this situation should occur,the GFCI will trip...
Page 15 - AUXILIARY POWER WHILE WELDING
A-8 INSTALLATION RANGER 3 PHASE A-8 STANDBY POWER CONNECTIONS The RANGER 3 PHASE is suitable for temporary,standby, or emergency power using the engine manu-facturer ’ s recommended maintenance schedule. The RANGER 3 PHASE can be permanently installedas a standby power unit for 240V-3 wire, single p...
Page 16 - Figure 1; CONNECTION OF RANGER 3 PHASE TO PREMISES WIRING
240 Volt 60 Hz. 3-Wire Service POWER COMPANY METER 240 VOLT 120 VOLT 120 VOLT LOAD N NEUTRALBUS GROUND PREMISES DISCONNECT AND SERVICE OVERCURRENT PROTECTION GND N NOTE: No. 6 COPPER CONDUCTOR CABLE SEE NATIONAL ELECTRICAL CODE FOR ALTERNATE WIRE SIZE RECOMMENDATIONS. 240 VOLT GROUNDED CONDUCTOR 40 ...
Page 17 - ENGINE SWITCH; OPERATION; SAFETY PRECAUTIONS; GENERAL DESCRIPTION
W E L D E R C O N T R O L S - F U N C T I O N A N D OPERATION ENGINE SWITCH The engine switch is used to Start the Engine, SelectHigh Idle or Auto Idle while the engine is running, andstop the Engine. When placed in the “ OFF ” position, the ignition circuit is de-energized to shut down the engine. ...
Page 18 - POLARITY SWITCH; RANGER 3 PHASE APPROXIMATE FUEL CONSUMPTION
“ RANGE ” SWITCH The “ Range ” switch is used to select one of three amperage ranges with generous overlap for Stick/TIGwelding, or one Wire Feed welding range. Never change the “ RANGE ” Switch setting while welding. This will damage the switch.------------------------------------------------------...
Page 19 - WELDING PROCESS; ARC GOUGING
B-3 OPERATION B-3 WELDING PROCESS For any electrodes the procedures should be keptwithin the rating of the machine. For electrode infor-mation see the appropriate Lincoln publication. STICK (CONSTANT CURRENT) WELDING C o n n e c t w e l d i n g c a b l e s t o t h e " T O W O R K ” a n d " E...
Page 21 - STARTING/SHUTDOWN INSTRUCTIONS
B-5 OPERATION B-5 STARTING/SHUTDOWN INSTRUCTIONS STARTING THE ENGINE Be sure all Pre-Operation Maintenance has been per-formed. Also, read the Engine Owner ’ s Manual before starting for the first time. Remove all loads connected to the AC power recepta-cles. Use the choke control as follows: KOHLER...
Page 22 - ACCESSORIES; OPTIONAL EQUIPMENT; K893-1 Caster for Undercarriage
C-1 ACCESSORIES C-1 RANGER 3 PHASE OPTIONAL EQUIPMENT (Field Installed) K957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERS - For road, off-road and in-plant and yard towing. (For highway use, consult applicablefederal, state and local laws regarding requirementsfor brakes, lights, fenders, etc.)O...
Page 23 - RECOMMENDED EQUIPMENT; STICK
C-2 ACCESSORIES C-2 RANGER 3 PHASE RECOMMENDED EQUIPMENT STICK K704 Accessory Kit which includes: • Electrode Holder & Cable • Work Clamp & Cable • Headshield WIRE FEED LN-25 K449 LN-25 - Includes internal contactor for acrossthe arc operation (no control cable). Provides “ cold ” electrode ...
Page 24 - MAINTENANCE; Oil
Have qualified personnel do the maintenancework. Turn the engine off before working insidethe machine. In some cases, it may be necessaryto remove safety guards to perform requiredm a i n t e n a n c e . R e m o v e g u a r d s o n l y w h e nnecessary and replace them when the mainte-n a n c e r e ...
Page 25 - OIL FILTER CHANGE
D-2 MAINTENANCE D-2 Use 4-stroke motor oil that meets or exceeds therequirements for API service classification SG or SH.Always check the API SERVICE label on the oil con-tainer to be sure it includes the letters SG or SH. SAE 10W-30 is recommended for general, all-tempera-ture use, -5 F to 104 F (-...
Page 26 - ENGINE ADJUSTMENTS; FRAM G1
D-3 MAINTENANCE D-3 ENGINE ADJUSTMENTS OVERSPEED IS HAZARDOUS The maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamperwith governor components or setting or make anyo t h e r a d j u s t m e n t s t o i n c r e a s e t h e m a x i m u mspeed. Severe personal injury a...
Page 27 - TROUBLESHOOTING; Step 3. RECOMMENDED COURSE OF ACTION; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 RANGER 3 PHASE If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting...
Page 28 - PROBLEMS; Contact
E-2 TROUBLESHOOTING E-2 RANGER 3 PHASE Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooti...
Page 29 - Observe all Safety Guidelines detailed throughout this manual; Local Lincoln Authorized Field Service Facility; for technical troubleshooting assistance before you proceed.; Engine does not develop full power.
E-3 TROUBLESHOOTING E-3 RANGER 3 PHASE Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooti...
Page 30 - DIAGRAMS; Enhanced Diagram
S T ARTER CR1 S T ARTER SOLENOID 12 VOLT IDLER SOLENOID BATT ER Y AC AC B+ SW ITCH REGUL ATOR FLYWHEEL AL TERNATO R B- HOU R M ETE R 5E 5D 224 EN GINE C OMPONE NTS 224A 1 2 3 CON NE CTOR PIN NU M BERS: 7 6 12 1 2 3 4 J1 N. A. B J2 SOLENOID FUEL SH UTOFF OI L PR ESS UR E TERMINAL BLOC K (SEE CONN.) 2...
Page 33 - NOTES
Page 34 - ÇÃ
WARNING AVISO DE PRECAUCION ATTENTION WARNUNG ATEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BEUSED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS I...
