Page 3 - How to Use This Parts Catalog
7-1 Parts Catalog 4025-XXX 7. Parts Catalog How to Use This Parts Catalog g • The callout numbers shown in each par ts illustration correspond to the parts list numbers for that illustration. • The capital letters “C,” “E,” "KL," and “S” shown in an illustration stand for C-ring,E-ring, Clam...
Page 4 - Assembly 1: Top Cover Assembly
7-2 Service Manual 4025-XXX Assembly 1: Top Cover Assembly
Page 5 - Assembly 1: Top Cover Assembly; Units
7-3 Parts Catalog 4025-XXX Assembly 1: Top Cover Assembly Asm-Index Part Number Units Description 1-1 12G4000 1 COVER PRINTER, TOP -2 12G4001 1 STOP, PAPER -3 12G4002 1 COVER, CONNECTOR -4 12G4003 1 OP PANEL ASSEMBLY -5 12G4004 1 COVER, FUSER -6 12G4005 1 FAN, FUSER -7 12G4186 1 DAMPER ASM, PAPER
Page 6 - Assembly 2: Front Cover
7-4 Service Manual 4025-XXX Assembly 2: Front Cover
Page 7 - Assembly 2: Front Cover
7-5 Parts Catalog 4025-XXX Assembly 2: Front Cover Asm-Index Part Number Units Description 2-1 12G4009 1 DUCT, AIR -2 12G4012 1 KIT,TRAY 2 MOUNTING -3 12G4008 1 COVER, PRINTER INNER FRONT -4 12G4006 1 COVER PRINTER, FRONT -5 12G4007 1 HINGE, COVER -6 12G4011 1 STRAP, COVER SUPPORT -7 12G4010 1 SWITC...
Page 12 - Assembly 5: Tray Interface
7-10 Service Manual 4025-XXX Assembly 5: Tray Interface
Page 13 - Assembly 5: Tray Interface
7-11 Parts Catalog 4025-XXX Assembly 5: Tray Interface Asm-Index Part Number Units Description 5-1 12G4024 1 STOP, TRAY R -2 12G4027 1 SPRING, TORSION -3 12G4026 1 LINK STOP, TRAY 1 -3 12G4036 1 LINK STOP, TRAY 2 -4 12G4021 1 SENSOR, PHOTO -5 12G4023 1 STOP, TRAY F -6 12G4025 1 SPACER, L -7 12G4022 ...
Page 14 - Assembly 6: Paper Pick Up
7-12 Service Manual 4025-XXX Assembly 6: Paper Pick Up
Page 15 - Assembly 6: Paper Pick Up
7-13 Parts Catalog 4025-XXX Assembly 6: Paper Pick Up Asm-Index Part Number Units Description 6-1 12G4030 1 KIT, TRAY 1 CLUTCH -1 12G4037 1 KIT, TRAY 2 CLUTCH -2 12G4029 1 FEEDER ASM PAPER -3 12G4031 6 KIT, FEED ROLL (Qty 6)
Page 16 - Assembly 7: Retard and Take Away - Tray 1
7-14 Service Manual 4025-XXX Assembly 7: Retard and Take Away - Tray 1
Page 17 - Assembly 7: Retard and Take Away - Tray 1
7-15 Parts Catalog 4025-XXX Assembly 7: Retard and Take Away - Tray 1 Asm-Index Part Number Units Description 7-1 12G4034 1 EXIT ASM, HIGH PAPER RETARD -2 12G4033 1 SPRING, EXTENSION -3 12G4032 1 GUIDE, PAPER FEED OUT
Page 18 - Assembly 8: Retard and Take Away - Tray 2
7-16 Service Manual 4025-XXX Assembly 8: Retard and Take Away - Tray 2
Page 19 - Assembly 8: Retard and Take Away - Tray 2
7-17 Parts Catalog 4025-XXX Assembly 8: Retard and Take Away - Tray 2 Asm-Index Part Number Units Description 8-1 12G4040 1 KIT, TRAY 2 EXIT GEAR -2 12G4039 1 EXIT ASM, TRAY 2 PAPER -3 12G4033 1 SPRING -4 12G4038 1 GUIDE, PAPER EXIT
Page 20 - Assembly 9: Feed Drive Transmission
7-18 Service Manual 4025-XXX Assembly 9: Feed Drive Transmission
Page 21 - Assembly 9: Feed Drive Transmission
7-19 Parts Catalog 4025-XXX Assembly 9: Feed Drive Transmission Asm-Index Part Number Units Description 9-1 12G4041 1 KIT, FEED DRIVE REPAIR
Page 22 - Assembly 10: Multi Purpose Feeder and MPF/Duplex Support
7-20 Service Manual 4025-XXX Assembly 10: Multi Purpose Feeder and MPF/Duplex Support
Page 23 - Assembly 10: Multi Purpose Feeder and MPF/Duplex Support
7-21 Parts Catalog 4025-XXX Assembly 10: Multi Purpose Feeder and MPF/Duplex Support Asm-Index Part Number Units Description 10-1 12G4043 1 COVER, MP FEEDER REAR -2 12G4042 1 COVER, MP FEEDER FRONT -3 12G4044 1 FEEDER, MP FEEDER -4 12G4046 1 TRAY ASM, MP FEEDER -5 12G4045 1 COVER, MP FEEDER TOP
Page 24 - Assembly 11: Tray 1 Frame and Left Cover
7-22 Service Manual 4025-XXX Assembly 11: Tray 1 Frame and Left Cover
Page 25 - Assembly 11: Tray 1 Frame and Left Cover
7-23 Parts Catalog 4025-XXX Assembly 11: Tray 1 Frame and Left Cover Asm-Index Part Number Units Description 11-1 12G4049 1 SENSOR, PHOTO -2 12G4047 1 ROLLER ASM, PINCH -3 12G4048 1 COVER ASM, PRINTER LOWER LEFT
Page 26 - Assembly 12: Tray 2 Frame and Left Cover
7-24 Service Manual 4025-XXX Assembly 12: Tray 2 Frame and Left Cover
Page 27 - Assembly 12: Tray 2 Frame and Left Cover
7-25 Parts Catalog 4025-XXX Assembly 12: Tray 2 Frame and Left Cover Asm-Index Part Number Units Description 12-1 12G4053 1 SWITCH, INTERLOCK -2 12G4049 1 SENSOR -3 12G4054 1 COVER, CAP -4 12G4050 1 COVER ASM, PRINTER LEFT -5 12G4051 1 HINGE, COVER RH -6 12G4052 1 HINGE, COVER LH
Page 28 - Assembly 13: Registration
7-26 Service Manual 4025-XXX Assembly 13: Registration
Page 29 - Assembly 13: Registration
7-27 Parts Catalog 4025-XXX Assembly 13: Registration Asm-Index Part Number Units Description 13-1 12G4057 1 GUIDE, REGISTRATION -2 12G4049 1 SENSOR -3 12G4059 1 KIT, BEARING -4 12G4056 1 ROLLER ASM, REGISTRATION -5 12G4055 1 CLUTCH ASM, REGISTRATION -6 12G4058 1 CABLE, REGISTRATION
Page 30 - Assembly 14: Left Upper Cover Assembly
7-28 Service Manual 4025-XXX Assembly 14: Left Upper Cover Assembly
Page 31 - Assembly 14: Left Upper Cover Assembly
7-29 Parts Catalog 4025-XXX Assembly 14: Left Upper Cover Assembly Asm-Index Part Number Units Description 14-1 12G4060 1 COVER ASM, PRINTER UPPER LEFT
Page 32 - Assembly 15: Printhead Assembly
7-30 Service Manual 4025-XXX Assembly 15: Printhead Assembly
Page 33 - Assembly 15: Printhead Assembly
7-31 Parts Catalog 4025-XXX Assembly 15: Printhead Assembly Asm-Index Part Number Units Description 15-1 12G4061 1 PRINTHEAD
Page 34 - Assembly 16: Xerography and Development
7-32 Service Manual 4025-XXX Assembly 16: Xerography and Development Xerography and Development
Page 35 - Assembly 16: Xerography and Development
7-33 Parts Catalog 4025-XXX Assembly 16: Xerography and Development Asm-Index Part Number Units Description 16-1 12G4069 1 SWITCH ASM, INTERLOCK -2 12G4071 1 PLATE, CONTACT D -3 12G4070 1 PLATE, CONTACT C -4 12G4065 1 SENSOR ASM, TONER -5 12G4066 1 SPRING, SENSOR -6 12G4062 1 ROLLER, TRANSFER -7 12G...
Page 36 - Assembly 17: Fuser Assembly
7-34 Service Manual 4025-XXX Assembly 17: Fuser Assembly
Page 37 - Assembly 17: Fuser Assembly
7-35 Parts Catalog 4025-XXX Assembly 17: Fuser Assembly Asm-Index Part Number Units Description 17-1 12G4184 1 FUSER ASM, LV -1 12G4185 1 FUSER ASM, HV
Page 38 - Assembly 18: Exit Lower Chute
7-36 Service Manual 4025-XXX Assembly 18: Exit Lower Chute
Page 39 - Assembly 18: Exit Lower Chute
7-37 Parts Catalog 4025-XXX Assembly 18: Exit Lower Chute Asm-Index Part Number Units Description 18-1 12G4072 1 TRANSPORT ASSEMBLY -2 12G4074 1 MOTOR ASM, OFFSET -3 12G4073 1 SOLENOID ASM, EXIT LOWER -4 12G4076 1 SENSOR ASM, EXIT LOWER -5 12G4075 1 SWITCH ASM, EXIT LOWER
Page 40 - Assembly 19: Exit Drive Assembly
7-38 Service Manual 4025-XXX Assembly 19: Exit Drive Assembly
Page 41 - Assembly 19: Exit Drive Assembly
7-39 Parts Catalog 4025-XXX Assembly 19: Exit Drive Assembly Asm-Index Part Number Units Description 19-1 12G4077 1 DRIVE ASM, EXIT
Page 42 - Assembly 20: Main Drive Assembly
7-40 Service Manual 4025-XXX Assembly 20: Main Drive Assembly
Page 43 - Assembly 20: Main Drive Assembly
7-41 Parts Catalog 4025-XXX Assembly 20: Main Drive Assembly Asm-Index Part Number Units Description 20-1 12G4078 1 DRIVE ASM, MAIN -2 12G4079 1 FLYWHEEL, MAIN DRIVE ASM
Page 44 - Assembly 21: Fuser Drive Assembly
7-42 Service Manual 4025-XXX Assembly 21: Fuser Drive Assembly
Page 45 - Assembly 21: Fuser Drive Assembly
7-43 Parts Catalog 4025-XXX Assembly 21: Fuser Drive Assembly Asm-Index Part Number Units Description 21-1 12G4080 1 FRAME ASM, FUSER EXIT -2 12G4081 1 CONNECTOR, FUSER DRIVE
Page 46 - Assembly 22: Power Unit
7-44 Service Manual 4025-XXX Assembly 22: Power Unit
Page 47 - Assembly 22: Power Unit
7-45 Parts Catalog 4025-XXX Assembly 22: Power Unit Asm-Index Part Number Units Description 22-1 12G4082 1 PWR SUPPLY, 110V -1 12G4083 1 PWR SUPPLY, 220V -2 12G4084 1 FAN, POWER UNIT NS 11A9095 1 POWER CORD LV, U.S., Canada, Australia/New Zealand, Columbia, Costa Rica, Dominican Republic, Ecuador, E...
Page 48 - WB
7-46 Service Manual 4025-XXX Assembly 23: HVPS and I/O PWB WB
Page 50 - Assembly 24: ESS Assembly
7-48 Service Manual 4025-XXX Assembly 24: ESS Assembly
Page 51 - Assembly 24: ESS Assembly
7-49 Parts Catalog 4025-XXX Assembly 24: ESS Assembly Asm-Index Part Number Units Description 24-1 12G4096 1 CABLE ASM, OP PANEL -2 12G4091 1 CONTROLLER, BOX ASSEMBLYNote: Factory defaults must be reset after you replace the engine board (MCU PWB) contained in this B/M. Go to “PRINTER SETUP” on page...
Page 52 - Assembly 25: Harness
Page 54 - Assembly 26: Miscellaneous
7-52 Service Manual 4025-XXX Assembly 26: Miscellaneous Asm-Index Part Number Units Description 26 12G4375 1 SCREW PARTS PACK 26 12G4368 1 KIT CLAMP 26 12G4369 1 KIT E CLIP 26 12G4370 1 KIT REPACK, PRINTER 26 12G4371 1 KIT REPACK, ENVELOPE FEEDER 26 12G4372 1 KIT REPACK, DUPLEX UNIT 26 12G4373 1 KIT...
Page 55 - Assembly 26: Miscellaneous
7-53 Parts Catalog 4025-XXX Assembly 26: Miscellaneous Asm-Index Part Number Units Description 26 99A0424 1 INFRARED ADAPTER 26 99A0467 1 PARALLEL 1284-C ADAPTER 26 99A0545 1 EXTERNAL SERIAL TO PARALLEL ADAPTER 26 99A0923 1 USB ADAPTER 26 99A0629 1 COAX/TWINAX ADAPTER FOR SCS 26 99A1683 1 OPTRA FORM...
