Lexmark 4069-XXX - Manual

Lexmark 4069-XXX

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Table of Contents:

Page 3 – iii; Contents; Notices and Safety Information
Page 4 – iv; Service Manual
Page 7 – vii; Index
Page 8 – viii
Page 9 – ix; Laser Advisory Label
Page 10 – Class 1 Laser Statement Label
Page 11 – xi; Laser Notice
Page 12 – xii; Avvertenze sui prodotti laser
Page 13 – xiii; Declaração sobre Laser
Page 14 – xiv; Lasermeddelelse
Page 15 – xv; Avís sobre el Làser
Page 16 – xvi; Japanese Laser Notice
Page 17 – xvii; Korean Laser Notice
Page 18 – xviii; Norme di sicurezza
Page 19 – xix; Pautas de Seguridad
Page 20 – xx; Informació de Seguretat
Page 21 – xxi; Chinese Safety Information; This product does not produce measurable amounts of ozone gas.
Page 22 – xxii; Preface; This manual is divided into the following chapters:
Page 23 – General Information; The Optra T laser printer is available in the following models.
Page 25 – Options
Page 27 – Acronyms
Page 30 – Service Error Codes; Error Code
Page 35 – Diagnostic Information
Page 36 – Sub Error Codes For 9XX and 2XX Error Codes; When a 9XX or 2XX error displays:; Base Printer Sub Error Codes; Explanation
Page 38 – Envelope Feeder Sub Error Codes
Page 39 – Duplex Unit Sub Error Codes
Page 40 – User Status Messages; User Status Message
Page 44 – User Error Messages; User Error Message
Page 48 – User Line 2 Messages; User Message
Page 49 – User Line 2 Link Messages
Page 50 – Check Device Connection Messages
Page 53 – Symptom Tables; Symptom Table - Base Printer; Symptom
Page 55 – Symptom Table: Paper Tray Options
Page 56 – Symptom Table - Output Expander; Service Checks
Page 57 – Charge Roll Service Check; FRU
Page 59 – Cover Open Switch/Cable Service Check
Page 60 – Dead Machine Service Check; . If the base printer continues to not operate
Page 63 – Duplex Option Service Check
Page 66 – Envelope Feeder Option Service Check
Page 70 – 90 Service Error, Envelopes fail to feed from the hopper.
Page 72 – 60 Paper Jam displays, envelope stops in feeder paper path.
Page 73 – to identify the printer service level.
Page 74 – Fan Service Check; Auxiliary Fan Service Check; The auxiliary fan is in models 414 and 616.; Fan does not run or is noisy.
Page 75 – Fuser Service Check; Cold Fuser Service Check
Page 77 – Hot Fuser Service Check; Error codes 923 and 924 may display for a hot fuser failure.
Page 78 – Fuser Solenoid Service Check
Page 79 – Input Sensor Service Check
Page 82 – Tray X Empty message displays when Tray X has paper in the tray.
Page 83 – Printer does not recognize Tray X is installed.; High Capacity Feeder Input Tray Service Check
Page 92 – The elevator moves in one direction only.
Page 93 – Paper size switch not selecting paper size that is selected.
Page 95 – Excessive Noise or Vibration
Page 96 – Main Drive Service Check
Page 97 – Operator Panel Service Check; Operator Panel Buttons Service Check; in the diagnostic aids chapter.
Page 98 – Operator Panel Display Service Check; from
Page 99 – Options Service Check; DIMM. If the problem continues, replace the controller board.; from the menu if the
Page 100 – Hard Disk Option; from the; Network Card Option
Page 101 – Output Bin Sensor Standard Tray Service Check
Page 102 – Output Expander Service Check; Problems with excessive static electricity buildup.
Page 105 – 71 Paper Jam - Check Bin X. POST Incomplete
Page 107 – High-Capacity Output Stacker Service Check; Models 010 and 010n do not support this output option.; to identify the
Page 108 – Problems with excessive static electricity buildup
Page 109 – . They can help isolate the problem. A 202 paper
Page 110 – -Bin Mailbox Service Check
Page 112 – 71 Paper Jam - Check Bin 1 displays
Page 113 – Bin X is full - No message that Bin X is full displays
Page 115 – 90 Service Error displays
Page 116 – Paper Feed Service Check; If you have a 936 Transport Motor Error go to the
Page 117 – Paper feed failures occur only near the top of the stack of paper.
Page 118 – Multipurpose Tray; Parallel Port Service Check; Run the
Page 119 – Printhead Service Check; Service Error Code
Page 120 – Print Quality Service Check
Page 121 – Print Quality - All Black Page
Page 123 – Print Quality - Random Marks
Page 124 – Print Quality - Evenly spaced horizontal lines or marks
Page 125 – Print Quality - Background; Check the charge roll to make sure it is not at the end of life.
Page 128 – Print Quality - Banding
Page 130 – Print Quality - Residual Image
Page 131 – Print Quality - Light Print
Page 132 – Print Quality - Toner on backside of printed page
Page 133 – Smart Cartridge Service Check
Page 134 – Serial Port Service Check; Toner Sensor Service Check
Page 135 – Transfer Roll Service Check
Page 136 – to identify
Page 139 – Diagnostic Mode; Exiting the Diagnostics Mode
Page 140 – Device Tests; Quick Disk Test
Page 142 – Duplex Tests; Duplex Quick Test
Page 146 – Error Log; Viewing the Error Log
Page 147 – Hardware Tests; LCD Test
Page 149 – Parallel Wrap Test
Page 150 – Serial Wrap Test
Page 152 – Input Tray Tests; Input Tray Feed Test
Page 154 – Output Expander or High Capacity Output Stacker
Page 155 – Base Sensor Test
Page 156 – -Bin Mailbox Diverter Test; Diverter Test Running
Page 157 – Print Registration
Page 158 – Printer Setup; Setting the Page Count
Page 160 – Note: When the printer PORs it does so in the normal mode.; Restore EP Factory Defaults; Fuser Temperature
Page 161 – Print Tests
Page 162 – Print Quality Test Pages
Page 163 – Print Test with RIP (Controller Board) Removed
Page 164 – Printing Menu Settings Page; Note: This test page must be printed on letter, legal or A4 paper.; To print the Menu Settings Page:; Autocompensator Operation
Page 165 – Diagnostic Aids; Electrical; Autoconnect Cabling and Connectors
Page 166 – Duplex Option
Page 167 – Fuser Operation; Hot Roll Fuser
Page 168 – Paper Feed Jams; Paper Jams - Base Printer; Error Message 200 - Paper Jam - Remove Cartridge
Page 169 – Error Message 250 - Paper Jam - Check MP Feeder
Page 171 – Repair Information; WARNING: Read the following before handling electronic parts.; Handling ESD-Sensitive Parts
Page 172 – Adjustment Procedures; Duplex Motor Drive Belts; “Duplex Front Cover Door” on
Page 173 – Fuser Solenoid Adjustment; Enter the Diagnostic Mode; Note: This setting has no effect when printing in duplex mode.; Printer Models
Page 174 – Printhead Assembly Adjustment
Page 175 – Paper Alignment Assembly Adjustment; “Print Registration” on
Page 177 – Screw Identification Table; Screw Type
Page 182 – Removal Procedures; Covers; Left Door; Open the upper and bottom front covers.
Page 183 – Right Cover
Page 185 – Upper Front Cover; Rotate the cover upward to allow the rear cover hinges to clear
Page 186 – Laser Assembly Cover; Press the fuser wiper cover latch and remove the cover.; Center Pan Assembly; Remove the left and right side frames.
Page 187 – Controller Board; Remove the serial port mounting screws if present.
Page 190 – Duplex Motor; “Duplex Motor Drive Belts”
Page 191 – EMC Shields; Inner EMC Shield; Remove all option boards from the connector board slots.
Page 192 – Outer EMC Shield; Loosen the outer EMC shield mounting screws (A) and remove
Page 193 – Disconnect all cables from the engine board.
Page 194 – Fans; Disconnect the auxiliary fan cable from the engine board at
Page 195 – Note the routing of the main fan cable (A) and disconnect the
Page 196 – Frames; EP Frame Assembly; Left Side Frame; Remove the upper front cover hinge assembly.
Page 198 – Right Side Frame
Page 199 – Fuser; Loosen the fuser mounting screws and remove the fuser.
Page 200 – Fuser Board; Disconnect the cables from the fuser board.
Page 202 – Fuser Detack Housing Assembly; Gently apply outward pressure on the left and right fuser side
Page 203 – Fuser Transfer Plate; Lift the left side of the fuser transfer plate (A) and move the
Page 204 – Fuser Envelope Conditioner Solenoid; Remove the solenoid from the fuser assembly.
Page 206 – Fuser Lower Exit Guide Assembly; Remove the fuser detack housing assembly.
Page 207 – High Voltage Power Supply; Remove the toner sensor cable from the retainer (A) on the
Page 208 – Integrated Tray Compensator Assembly
Page 209 – Integrated Tray Compensator Pick Roll Assembly; Locate the compensator assembly on the bottom of the printer
Page 210 – Interconnect Board Assembly; Disconnect all cables from the interconnect board.
Page 212 – Low Voltage Power Supply; Pull the LVPS assembly from the right side of the printer. Initial
Page 213 – Main Drive Assembly; Remove all cables from the cable clamps (B) on the main drive
Page 215 – Main Drive Motor
Page 216 – Multipurpose Tray/Lower Deflector Assembly; Open the multipurpose tray to a position that allows the left and
Page 218 – Gently press the operator panel lens tab (A) and remove the
Page 219 – Operator Panel Cable/Cover Open Switch Assembly
Page 221 – Paper Alignment Assembly; Remove the upper paper deflector assembly.
Page 223 – Paper Deflectors; Inner Paper Deflector Assembly; Gently pry the inner paper deflector from the left and right; Upper Paper Deflector Assembly; Open the multipurpose tray and remove the tray from the two
Page 224 – Paper Input Sensor; Remove the inner paper deflector assembly.; Paper Size Sensing Board; Disconnect the paper size sensing board cable from the board.
Page 225 – Pick Roll
Page 226 – “Printhead Assembly Adjustment” on page 4-4
Page 227 – Redrive Assembly; Release the redrive assembly mounting latches (B) and remove
Page 228 – Smart Cartridge Contacts
Page 229 – Toner Sensor; toner sensor cable and remove the toner sensor.
Page 231 – Upper Front Cover Hinge Assembly
Page 232 – Upper Front Cover Interlock Switch Assembly; Note the routing of the interlock switch assembly cable and
Page 233 – Connector Locations; Connector
Page 244 – Interconnect Board
Page 247 – Envelope Option Board
Page 249 – Duplex Option Board
Page 252 – Output Expander Control Board
Page 254 – High-Capacity Output Stacker Board
Page 255 – J6 Connector Jumper Locations
Page 257 – Preventive Maintenance; Check the following items:; Lubrication Specifications
Page 258 – Scheduled Maintenance; “Maintenance Page Count” on page 3-21
Page 259 – Parts Catalog; How To Use This Parts Catalog
Page 260 – Printer Serial Label
Page 270 – Assembly 3: Printhead
Page 274 – Assembly 5: Paper Feed - Multipurpose Unit
Page 280 – Assembly 8: Integrated Paper Tray - 250 Sheet
Page 282 – Assembly 9: Integrated Paper Tray - 500 Sheet
Page 284 – Assembly 10: Main Drive
Page 286 – Assembly 11: Developer Drive
Page 288 – Assembly 12: Hot Roll Fuser
Page 292 – Assembly 13: Transfer
Page 294 – Assembly 14: Charging
Page 296 – Assembly 15: Electronics
Page 326 – Assembly 19: Output Expander
Page 330 – Assembly 20: Envelope Feeder
Page 334 – Assembly 21: High Capacity Feeder
Page 348 – Assembly 22: Kiosk - Vertical Paper Adapter
Page 350 – Assembly 23: Kiosk - Horizontal Paper Adapter
Page 352 – Assembly 24: High-Capacity Output Stacker
Page 362 – Assembly 26: Options; Units
Page 364 – Assembly 27: Miscellaneous
Page 370 – Part Numbers

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4069-XXX

Lexmark Optra

TM

T

Lexmark and Optra are trademarks of
Lexmark International, Inc., registered
in the United States and/or other
countries.

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Summary

Page 3 - iii; Contents; Notices and Safety Information

Contents iii 4069-XXX Contents Notices and Safety Information . . . . . . . . . . . . . . . . . . . . . . . ix Laser Notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ixSafety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii Pref...

Page 4 - iv; Service Manual

iv Service Manual 4069-XXX Printhead Service Check . . . . . . . . . . . . . . . . . . . . . . . . . 2-91Print Quality Service Check . . . . . . . . . . . . . . . . . . . . . . . 2-92Smart Cartridge Service Check . . . . . . . . . . . . . . . . . . . 2-105Serial Port Service Check . . . . . . . . . ...

Page 7 - vii; Index

Contents vii 4069-XXX Parts Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 How To Use This Parts Catalog . . . . . . . . . . . . . . . . . . . . . . . 7-1 Printer Serial Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2Assembly 1: ...

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