Lennox PI40 - Manual - manualsarea.com

Page 2 - READ THIS MANUAL IN ITS ENTIRETY AND UNDER-; WARNING

1. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. . Do not connect this appliance to air ducts or any air distribu- tion system. 3. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT. 4. Do not use class B venting intended for gas appliances as a chimney o...

Page 3 - TABLE OF CONTENTS; USING THIS MANUAL

3 CONGRATULATIONS! When you purchased your new pellet stove, you joined the ranks of thousands of individuals whose answer to their home heating needs, aesthetics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment avail- able from y...

Page 4 - PLANNING YOUR INSTALLATION; Applicable codes; Mobile Home Installations; Electrical; Electrical Generator Operation; Surge Protectors -; SELECTING A LOCATION; CAUTION; NEGATIVE PRESSURE WARNING; Ventilation Requirements -

4 PLANNING YOUR INSTALLATION WARNING Check all local building and safety codes before installation. The installation instructions and appro- priate code requirements must be followed exactly and without compromise. Alterations to the stove are not allowed. Do not connect the stove to a chimney syste...

Page 5 - HIGH SALT CONTENT FUEL WILL VOID THE WAR-

FEATURES AND SPECIFICATIONS Wood pellets manufactured to the pellet fuels institute (P.F.I.) certification standard are available in two grades, Standard and Premium. The primary difference between the two is the ash content of the pellets. The P.F.I. specification for standard grade and premium gra...

Page 6 - Front View; Figures 3 and 5; Side View; Figure 1; INSERT DIMENSIONS

6 Front View Figures 3 and 5 shows the minimum sized fireplace required for the Winslow™ PI40 insert when any of the four non-extended surround sizes are used. With the hopper at its largest size (as shipped from the factory), the fireplace needs to be a minimum of 22-1/2” (572 mm) high. When the ho...

Page 7 - The floor protector must be a non-combustible material extending; Important, if anything other than a; Outline of Insert Base; Zero Clearance Kit and Heat Kit Installation; approved through OMNI Testing Laboratories Inc.; Insert Base; Hearth Protection; Figure 6; CLEARANCES TO COMBUSTIBLES; INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT; The control board attaches to the back of the right; IMPORTANT; HEARTH PROTECTION

7 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Mantel Floor Protection Combustible Wall 6” (15mm) 9-1/” (41mm) 7-1/” (191mm) 10” (54mm) Max. 6” (15mm) 3-3/8” (594mm) 3” (76mm) 1-1/” (38mm) The floor protector must be a non-combustible material extending beneath the insert from the surround p...

Page 8 - DO NOT INSTALL A FLUE DAMPER IN; Vent Termination Requirements:

8 Control Board Installation The Winslow PI40 insert is shipped with the control board wrapped and placed behind the firebox. To install the control board, unwrap it and the right side surround panel found in the surround kit. There are four prongs protruding from the surround. Place the two slots i...

Page 9 - Vertical Terminal; Figure 9; Vent Termination Locations

9 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. A = Clearance above grade, veranda, porch, deck, or balcony (min. 12”/30cm) B = Clearance to window or door that may be opened (min. 12”/30cm above - 48”/1.2m below and to the side) C = Clearance to permanently closed window *(min. 12”/30cm)D = ...

Page 10 - Insert Leveling; Figure

10 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. *The block off panel should be air tight to ensure smoke does not enter the house and to help establish chimney draft when the pipe does not terminate at the top of the chimney. Damper Block Off Panel* The recommended pipe installation is runni...

Page 11 - Termination Cap

11 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Cap Flashing Outside Air Pipe Listed Pellet Pipe or Flex Liner Storm Collar Figure 12 CONTROL BOARD 36" FIREPLACE OPENING 18" 13-1/2" FIREPLACE OPENING C/L 19-1/4" 18-3/8" HEARTH / FLOOR PROTECTION 31-3/4" 11" 7-7/16...

Page 12 - Pellet Stove Door; Pellet Insert Door

1 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Wiring Block B A Rear View of Control Board Door Trim Installation Instructions Parts List (A) Qty (2) Trim Pieces (Gold, Nickel, Brushed Nickel or Black Nickel) (6) #10 nuts (6) #10 washers Tools Needed Qty (1) 3/8” nut driver or socket wrench ...

Page 14 - Door Grill Installation Instructions; Parts Needed; Qty; To install the Grill:; Remove the four button head screws from body of the insert with a; If you have a gold or nickel grills, be sure to clean

14 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Door Grill Installation Instructions Parts Needed Qty (4) Button Head Screws (already in place in insert) Tools Required: 1/8” allen wrench To install the Grill: 1. Remove the four button head screws from body of the insert with a 1/8” allen wr...

Page 15 - Brick Panel Installation; Kit Contents; out corners should be at the bottom.

15 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Note: The brick panel comes pre-painted with Metallic Black paint. The brick panel may be painted with any color of high-temp paint (paint may discolor with use). 1. Remove the front door of the pellet insert. To remove the front door, open the...

Page 17 - cut lines; Tools Required; To Install the log set:

17 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Log Set Installation Instructions Kit Contents (refer to Figure 30) Cat. No. #H514 Qty (1) left log (B) (1) right log (C) (1) front log (D) (2) log support brackets (E) cut lines B C D B C D E Bracket correctly placed E Figure 30 Figure 31 Figu...

Page 18 - of pellets before pushing the start button a second time.; WARNINGS; Heat Selector; Igniting Ready Feeding; Control Fuse; Off

18 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Control Board The control board regulates all functions of the insert. The following is a list of the board’s components: • Feeding light - lights up when the auger is feeding pellets into the burn pot. • Ready Light - lights up when insert is ...

Page 19 - Fuel Specifications

19 Shut Down Normal - To turn the insert off, turn the heat selector knob to off. The fans will continue to operate until the control board completes the shut down cycle. Power Outage - If the insert loses electrical power for less than 10 seconds it will continue to operate. If the power loss is gr...

Page 20 - High Side Of Burn Pot

0 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. IMPORTANT CAUTIONS: • UNPLUG POWER CORD AND ENSURE APPLIANCE IS COLD BEFORE PERFORMING ANY MAINTENANCE WORK. • Some brands of pellets produce more ash and clinkers than others. Therefore the frequency of performing the following cleaning procedu...

Page 21 - Soot and Flyash: Formation and Need for Removal; Side; Flue Passageways Cleaning Procedure

1 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Figure 36A B C Cleaning the Combustion Blower To clean the combustion blower, unplug the insert from the power source and remove the six nuts labeled A in Figure 37 with an 11/32” wrench. After removing these nuts, the motor with fan attached ca...

Page 22 - Blower Duct; Note: Failure to clean the proof of fire switch when needed may; (Recommended Frequency of 1 year or after every 100 bags of fuel

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. A Blower Duct Removing the Ash from the Firebox CAUTION: Do not remove the ash when the insert or ash is hot. To remove the ash, swing open the left and right side doors and open the front door. Vacuum or scoop out the ash on the bottom and side o...

Page 23 - Front Door

3 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Front Door Opening and Removal CAUTION: Do not open the front door when the insert is hot. To remove the door, swing the left and right side doors A open. Pull the front door handle B to the front and swing the front door open. Lift the front do...

Page 25 - Draft Adjuster; this happen, the draft can be slowed down by the adjuster. The insert; Wiring Diagram; Draft Adjuster

5 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. A Draft Adjuster Draft Adjuster The Winslow™ PI40 insert has a draft adjuster located at the right side of the insert directly in front of the combustion blower. Should the insert installation require long runs of vent pipe, a situation may be c...

Page 26 - sible signals or codes:

6 If the insert operates abnormally, the ready light on the control board will signal the nature of the abnormal operation. The following is a list of pos- sible signals or codes: Ready light is constant red Ignition Failure Ready light flashes red 1 short and 1 long blink Vacuum Switch Open Ready l...

Page 27 - Description

7 Orange Sooty Flames - Glass turns Black Possible Problem Solution Burn pot is dirty Clean the burn pot Vent pipe restricted Clean the vent pipe Flue gas passageways restricted Clean the passageways Combustion blower dirty Clean the combustion blower Burning improper fuel Burn only wood pellet fuel...

Page 28 - ACCESSORIES; Grill Finish

Surround Panel Kits (required - sold separately) Cat. No. Model Description 79004 PI40-FPK941 9” Ht. x 41” Wd. Black Trim 79005 PI40-FPK948 9” Ht. x 48” Wd. Black Trim 79006 PI40-FPK3341 33” Ht. x 41” Wd. Black Trim 79007 PI40-FPK3348 33” Ht. x 48” Wd. Black Trim H73 PI40-3ZCFK 9” Ht. x 41” Wd. 3” D...

Page 29 - Install the 2” lower trim piece. Fasten the 2” trim piece underneath

9 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Heat Kit Instructions Kit Contents (Refer to Figure 47) 1 ea. 2” lower trim piece (A) 1 ea. 1” insulated micro board (B) 2 ea. 1/2” x 10-24” screws (C) Tools Required 5/32 allen wrench 1. Install the 2” lower trim piece. Fasten the 2” trim piece...

Page 30 - Note

30 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Pellet Insert ZC Kit Assembly Kit Contents (refer to Figure 52) 1 ea. Back panel (A) 1 ea. Left side panel (B) 1 ea. Right side panel (C) 1 ea. Top panel (D) 1 ea. Access panel (E) 1 ea. Flue block off plate (F) 6 ea. Standoff brackets (G) 2 ea...

Page 33 - ZC Framing Dimensions for Combustible /Floor

33 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. ZC Framing Dimensions for Combustible /Floor 10-3/8” 19-1/2” 25-1/2” 29-1/2” 16-1/8” 6-3/4” 4” 3-1/2” 8-1/4” 9-1/8” 39” Exhaust Intake A/C Power Cord Front View 10-3/8” 19-1/2” 25-1/2” 29-1/2” 16-1/8” 6-3/4” 4” 3-1/2” 8-1/4” 9-1/8” 39” Side Vie...

Page 34 - ZC Framing Dimensions for Non-Combustible Hearth /Floor

39” 9-1/8” 8-1/4” 28” 16-1/8” 10-3/8” 19-1/2” 25-1/2” 4-3/4” 3” 2-1/2” ZC Framing Dimensions for Non-Combustible Hearth /Floor Exhaust Top View Front 39” 9-1/8” 8-1/4” 28” 16-1/8” 10-3/8” 19-1/2” 25-1/2” 4-3/4” 3” 2-1/2” Outside Air Intake Exhaust A/C Power 39” 9-1/8” 8-1/4” 28” 16-1/8” 10-3/8” 19-1...

Page 35 - NOTES

Page 36 - LENNOX HEARTH PRODUCTS

36 Your Insert’s Model Number __________________________________________Your Insert’s Serial Number ___________________________________________The Date On Which Your Insert Was Installed _____________________________Your Dealer's Name _________________________________________________Your Dealer's Ph...

Lennox PI40 - Manual

Table of Contents:

Summary

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