Page 2 - IMPORTANT WARNINGS; Page 2
IMPORTANT WARNINGS CAUTION: Read this manual thoroughly before starting installation. For your safety, follow the installation, op- eration and maintenance instructions exactly without deviation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. If...
Page 3 - TABLE OF CONTENTS; Page 3
TABLE OF CONTENTS Page 3 Important Warnings ................................................ 2 Testing / Listing, EPA, Using this Manual................ 3 Planning Your Installation ..................................... 4-5 Manufactured (Mobile) Home Installation ............ 6-7 Installation .........
Page 4 - PLANNING YOUR INSTALLATION; QUESTIONS TO ASK LOCAL BUILDING OFFICIAL; National Fire Protection Association; SELECTING A LOCATION
PLANNING YOUR INSTALLATION Page 4 QUESTIONS TO ASK LOCAL BUILDING OFFICIAL A correct installation is critical and imperative for reduc-ing fire hazards and perilous conditions that can arise when wood pellet burning appliances are improperly installed. The installer must follow all of the manufac-tu...
Page 5 - INSTALLATION
INSTALLATION Page 5 FLOOR PROTECTION - Cascade This appliance requires noncombustible floor protection. If the floor protection is to be stone, tile, brick, etc., it must be mortared or grouted to form a continuous non-combustible surface. If a chimney connector extends horizontally over the floor, ...
Page 6 - Page 6; REMOVE APPLIANCE FROM PALLET; After removing the packaging from the stove, lift the; Front View of Door Assembly; Stove must be permanently bolted to the floor.
INSTALLATION Page 6 REMOVE APPLIANCE FROM PALLET 1. After removing the packaging from the stove, lift the hopper lid, and remove any pre-packaged items that were shipped in the hopper. Also open the door assembly and remove any pre-packaged items. 2. Using a 3/8” socket or open end wrench, remove th...
Page 7 - INSTALLATION CHECK LIST; Important Warnings
INSTALLATION Page 7 MANUFACTURED (MOBILE) HOME EXHAUST VENT PIPE INSTALLATION GUIDELINES Use only “PL” pellet vent pipe listed to UL641 and ULC S609..Pipe should extend at least 3 feet above the part of the roof through which it passes. The top of the pipe should be at least 2 feet above the highest...
Page 8 - VENTING REQUIREMENTS
INSTALLATION PAGE 8 VENTING REQUIREMENTS It is recommended that only an authorized dealer install your pellet stove. The specified installation requirements must be followed to ensure conformity with both the safety listing of the appliance and local building codes. All clearances, installation inst...
Page 9 - PAGE 9; VENT TERMINATION; The termination of the outside chimney of; Site Built Residential Home; Chimney Height Requirements; listed cap shall terminate in accordance with the terms
INSTALLATION PAGE 9 VENT TERMINATION Do not terminate vent in an enclosed or semi-enclosed area such as: carports, garage, attic, crawl space, under a deck, porch, narrow walkway, closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway e...
Page 10 - DETERMINING SIZE OF PIPE TO INSTALL; ing guidelines, then plot this figure and the altitude on the chart.; INSTALLATION CHART; B- 1’ Horizontal Pipe; SAMPLE INSTALLATION CHART; Equiv
INSTALLATION Page 10 DETERMINING SIZE OF PIPE TO INSTALL To determine what diameter pipe to use in an installation (3” or 4”), first find the “equivalent pipe length” using the follow- ing guidelines, then plot this figure and the altitude on the chart. Fill out the installation chart, and calculate...
Page 11 - Locate the proper position for the type “PL” wall; Standard Horizontal Exhaust Installation (Direct Vent); Outlet
INSTALLATION Page 11 INSTALLING YOUR FREESTANDING PELLET STOVE Standard Horizontal Vent Installation All PL Venting Components must be listed to UL 641 & ULC S609 1. Locate the proper position for the type “PL” wall thimble. Avoid cutting wall studs when installing your pipe. Use a saber saw or ...
Page 12 - Standard Horizontal Installation Configurations; Top View Illustration; Horizontal Vent Through the Wall; Side View Illustration
INSTALLATION Page 12 Standard Horizontal Installation Configurations Corner Through the Wall Top View Illustration Horizontal Vent Through the Wall Side View Illustration 3” (75 mm) Minimum clearance between wall and pipe. If you vent to the furthest wall, the vent pipe must maintain a 3” clearance ...
Page 13 - I N S T A L L A T I O N; Vent Termination Requirements; Listed Rain Cap
I N S T A L L A T I O N PAGE 13 INSTALLATION CONFIGURATIONS / STANDARD VENT-ING OPTIONS This appliance may be connected to an existing flue or by installing type “PL” vent pipe (listed to UL 641 & ULC S609). If a liner is run all the way to the top of the exist-ing chimney, the existing flue sho...
Page 14 - C A R E A N D O P E R A T I O N
C A R E A N D O P E R A T I O N PAGE 14 Heat Output Switch - The Heat Output switch activates both the convection and combustion blowers and the au-ger motor. If the exhaust does not reach operation tem-perature within 25 minutes, the stove will automatically shut down. If this occurs, repeat the li...
Page 15 - CARE AND OPERATION; FUEL DELIVERY RATE
CARE AND OPERATION Page 15 FUEL DELIVERY RATE The feed rate switch manages the fuel delivery rate by con- trolling the amount of time the auger motor will run as fol- lows: Feed Rate Setting Auger Motor ON / OFF Time (seconds) Auger “ON Time” Trim (seconds) * Lb.’s per hour fuel delivery ♦ Approxima...
Page 16 - Routine; Damper Rod
CARE AND OPERATION Page 16 DAMPER OPERATION The damper is a plate that helps control the amount of airflow supplied for combustion. With the damper pushed in all the way, the airflow is at its minimum. As the damper is pulled out, more air is allowed to flow. It is very important to preset your damp...
Page 17 - Fuel Delivery Rate; Your smoke alarm; Routine Maintenance; FUEL FEED RATES
CARE AND OPERATION Page 17 Long Burn Time: When operated correctly, this appliance cannot be over-fired. Continuous operation at a maximum burn can, however, shorten the life of the electrical components (blowers, motors, and electronic controls), and is not rec-ommended. Typical approved operation ...
Page 18 - ROUTINE MAINTENANCE; ROUTINE CLEANING
ROUTINE MAINTENANCE * Inspect your stove at minimum frequency stated until you establish a minimum frequency required for your instal-lation (frequency will vary depending upon fuel BTU value / ash content, usage, and misc. installation variables). Page 18 ROUTINE CLEANING Note: Stove will need to b...
Page 19 - Ash Dump
ROUTINE MAINTENANCE Page 19 ASH SLIDE PLATES Ash that accumulates around the grate can be “dropped” into the ash pan by simply opening the two ash slide plates. The ash slide plates are located under the ash lip of the stove. Using the grate scraper / ash pan tool, grasp each plate and pull it towar...
Page 20 - Pellet Fuel Hopper
ROUTINE MAINTENANCE Page 20 HEAT EXCHANGER TUBES ENSURE STOVE IS COLD BEFORE CLEANING HEAT EX- CHANGE TUBES. Remove fly ash from heat exchange tubes as follows: 1. Ensure the door is secured closed. 2. Open the hopper lid (see Pellet Fuel Hopper , page 17). 3. Using the hole in the handle of the gra...
Page 21 - WINDOW WASH; Do not apply oil to any part of the; SMALL AREA PAINT TOUCH-UP; Disconnect the wiring harness from the control
ROUTINE MAINTENANCE Page 21 WINDOW WASH Periodically insert a small piece of cardboard (a business card) between the window trim and the window. Slide the card back & forth a few times to clear any dust or fibers from the window wash gap. Open the door and repeat from the other side of the glass...
Page 22 - SPECIFICATIONS - Model Cascade; Flue; BACK VIEW; tion; Fuel delivery and burn times will vary depending
SPECIFICATIONS - Model Cascade Page 22 Flue Size 3” Rear Width, Overall 24” / 610mm Depth, Overall Stove 22 1/8” / 562mm Depth, w/3” Tee 28 ¼” / 718mm Height, Overall 28 1/4” / 724mm Height (Floor to Stove Top) 27 1/2” / 699mm Floor to Rear Flue Center 14” / 356mm Facing Back of Unit, Left Side to C...
Page 23 - DEFINITIONS
DEFINITIONS Page 23 Air Wash To inhibit buildup of soot on the door glass, air is deliv-ered to the glass through an air wash system located in the doorframe surrounding the glass. Auger It transfers the fuel down the burner tube into the Ultra-Grate . Auger Motor Motor specifications are: .4 Amp,...
Page 24 - WIRING DIAGRAM – Model Cascade; White
WIRING DIAGRAM – Model Cascade Page 24 Locking Tab Low Limit Disc High Limit Disc Vacuum Switch Auger Motor Blowers To Ground Green Green (low) Black Black (high) White White White White Blue Blue Brown Brown Yellow Green Red Brown Neutral Hot
Page 25 - TROUBLESHOOTING; Qualified; Technicians Only; SOLUTIONS; Damper Adjustment Guidelines
TROUBLESHOOTING Qualified Technicians Only Unplug Appliance Before Performing Any Troubleshooting or Maintenance Page 25 PROBLEM CAUSE(S) SOLUTIONS 1. Fire burns with a lazy orange flame. Pellets build up in the grate and the window soots up. There is insufficient combustion air. Remove any clinkers...
Page 26 - Replace the low limit disc.
TROUBLESHOOTING Qualified Technicians Only Unplug Appliance Before Performing Any Troubleshooting or Maintenance Page 26 PROBLEM CAUSE(S) SOLUTIONS 4. Blowers will not operate. There is no power to the stove. There is no power to the control board. Check that the stove is plugged in to the wall outl...
Page 28 - Baffle, Heat Exchange
REPLACEMENT PARTS LISTS / DIAGRAMS Page 28 17100034 Plate, Ash Clean-Out, Left 17100035 Plate, Ash Clean-Out, Right 12055500 (29) Tool, Grate Scraper Firebox Parts 17100061 Baffle, Heat Exchange 17150025 (21) Clip Set, Firebrick and Retainer 16050246 (22) UltraGrate, Replacement 5 1 2 3 4 6 7 8 9
Page 29 - REPLACEMENT PARTS LISTS / DIAGRAMS
REPLACEMENT PARTS LISTS / DIAGRAMS Page 29 12 18 19 15 21 10 11 16 17 14 20 13
Page 31 - OPTIONAL ACCESSORIES DIAGRAMS; Description; QDPC – 3
OPTIONAL ACCESSORIES DIAGRAMS Page 31 Optional AccessoriesItem # Catalog # Model # Description Notes 1 H0469 DKCA-G Door Kit, Cascade, Gold 2 14M45 TKCA-G Trim Kit, Cascade, Gold 3 14M80 QDPC – 3 Quick Disconnect Pipe Connector, 3” 70K99 TSPK – B Touch-up Spray Paint Kit, Black Metallic Black 12oz S...
Page 32 - CASCADE PELLET STOVE SAFETY LABEL
CASCADE PELLET STOVE SAFETY LABEL Page 32 Note that your serial number is printed on the safety label located on the back of the stove. Your stove’s serial number is preceded by a “WH-”(Example WH-0000000).
Page 33 - INSTALLATION TIPS
Page 34 - Service Service
Page 34 OWNERSHIP RECORDS Dealer’s Name: Dealer’s Address: City: State: Zip Code: Serial Number: Date of Purchase: Date Installed: Notes: SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description
