Lennox 06/11 50672801 - Manual

Lennox 06/11 50672801

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Table of Contents:

  • Page 2 – Model Number Identification; P = Heat Pump Outdoor Unit; SIDE VIEW; XP13 BASE WITH ELONGATED LEGS
  • Page 3 – Typical Unit Parts Arrangement; CONTROL PANEL; Figure 1. Typical Parts Arrangements
  • Page 4 – Caps and Fasteners Torque Requirements; Table 1. Torque Requirements; Parts; Operating Gauge Set and Service Valves; IMPORTANT; OPERATING SERVICE VALVES
  • Page 5 – Operating Angle−Type Service Valve:; Figure 2. Angle and Ball−Type Service Valves
  • Page 6 – Recovering Refrigerant from Existing System; DISCONNECT POWER; RECOVERING REFRIGERANT; METHOD 2 LIMITATIONS
  • Page 7 – New Outdoor Unit Placement; CAUTION; Unit Dimensions; NOTICE
  • Page 8 – Slab Side Mounting; Outside Unit Placement; Roof Top Mounting; Figure 5. Placement, Slab Mounting and Stabilizing Unit
  • Page 9 – Removing and Installing Panels; WARNING
  • Page 10 – Line Set Requirements; ADDING POLYOL ESTER OIL REQUIREMENTS; Mineral oils are not compatible with HFC−410A; If that is not possible and the line set is the
  • Page 12 – Brazing Connections
  • Page 13 – CUT AND DEBUR; Figure 8. Brazing Procedures
  • Page 15 – Installing New Indoor Metering Device; OR; FLUSHING LINE SET
  • Page 16 – See the
  • Page 17 – Leak Test Line Set and Indoor Coil; Leak detector must be capable of sensing HFC refrigerant.; CONNECT GAUGE SET; Figure 12. Manifold Gauge Set Connections for Leak Testing; TEST FOR LEAKS; [A trace amount is a
  • Page 18 – Evacuating Line Set and Indoor Coil; Figure 13. Evacuating Line Set and Indoor Coil
  • Page 19 – Electrical; 4VAC TRANSFORMER; INSTALL THERMOSTAT; UNIT LOW VOLTAGE CONNECTIONS
  • Page 20 – Figure 14. Typical Unit Wiring Diagram
  • Page 21 – Figure 15. Typical Factory Wiring; Unit Start−Up; UNIT START−UP; Figure 16. Outdoor Unit Factory Charge
  • Page 22 – CONNECTIONS FOR OPTIMIZING SYSTEM CHARGE; GAUGE SET
  • Page 23 – WEIGH−IN CHARGING; Refrigerant Charge per Line Set Length; CALCULATING SYSTEM CHARGE FOR OUTDOOR UNIT VOID OF CHARGE; Figure 19. Heat Pump Cooling Cycle
  • Page 24 – Optimizing System Refrigerant Charge; Adjusting Indoor; Determine the desired; oF; ADJUSTING INDOOR AIRFLOW
  • Page 25 – Operating Service; SATo; OPTIMIZE CHARGE USING SUBCOOLING
  • Page 28 – System Operation; Prevents nuisance trips form the low pressure switch; Defrost System; NOTE Defrost control part number is listed near the
  • Page 29 – Mode
  • Page 30 – Maintenance
  • Page 32 – Start−Up and Performance Checklist; SEQUENCE OF OPERATION
Loading the manual

06/11

506728−01

*2P0611*

*P506728-01*

Page 1

2011 Lennox Industries Inc.

Dallas, Texas, USA

These instructions are intended as a
general guide and do not supersede
local codes in any way. Consult
authorities having jurisdiction before
installation.

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

NOTICE TO INSTALLER

BRAZING LINE SET TO SERVICE VALVES

It is imperative to follow the brazing technique illustrated starting on
page 12 to avoid damaging the service valve’s internal seals.

WARNING

Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property.

Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.

IMPORTANT

The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HFCs, and HCFCs) as of July 1,
1992. Approved methods of recovery, recycling or
reclaiming must be followed. Fines and/or incarceration
may be levied for noncompliance.

IMPORTANT

This unit must be matched with an indoor coil as
specified in Lennox’ Engineering Handbook. Coils
previously charged with HCFC−22 must be flushed.

CAUTION

Physical contact with metal edges and corners while
applying excessive force or rapid motion can result in
personal injury. Be aware of, and use caution when
working near these areas during installation or while
servicing this equipment.

INSTALLATION
INSTRUCTIONS

Elite

®

Series XP13

Units

HEAT PUMPS

506728−01
06/11
Supersedes 04/11

Litho U.S.A.

TABLE OF CONTENTS

Shipping and Packing List

1

. . . . . . . . . . . . . . . . . . . . . .

General

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model Number Identification

2

. . . . . . . . . . . . . . . . . . . .

Unit Dimensions

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Unit Parts Arrangement

3

. . . . . . . . . . . . . . . . . . . . . . . .

Caps and Fasteners Torque Requirements

4

. . . . . . . .

Operating Gauge Set and Service Valves

4

. . . . . . . . .

Recovering Refrigerant from Existing System

6

. . . . .

New Outdoor Unit Placement

7

. . . . . . . . . . . . . . . . . . .

Removing and Installing Panels

9

. . . . . . . . . . . . . . . . .

Line Set Requirements

10

. . . . . . . . . . . . . . . . . . . . . . . . .

Brazing Connections

12

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Indoor Refrigerant Metering Device Removal and
Flushing Line Set and Indoor Coil

15

. . . . . . . . . . . . . . . .

Installing New Indoor Metering Device

16

. . . . . . . . . . . .

Leak Test Line Set and Indoor Coil

17

. . . . . . . . . . . . . . .

Evacuating Line Set and Indoor Coil

18

. . . . . . . . . . . . .

Electrical Connections

19

. . . . . . . . . . . . . . . . . . . . . . . . .

Unit Start−Up

21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Servicing and Weighing In Refrigerant for Units
Delivered Void of Charge

22

. . . . . . . . . . . . . . . . . . . . . . .

Optimizing System Refrigerant Charge

24

. . . . . . . . . . .

System Operation

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Defrost System

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance (Dealer and Homeowner)

30

. . . . . . . . . . .

Start−up and Performance Checklist

32

. . . . . . . . . . . . . .

Shipping and Packing List

Check the unit for shipping damage and listed times below
are intact. If damaged, or if parts are missing, immediately
contact the last shipping carrier.

1 Assembled XP13 outdoor unit

General

The XP13 outdoor unit uses HFC−410A refrigerant. This
unit must be installed with a matching indoor blower coil
and line set as outlined in the XP13 Engineering
Handbook. These outdoor units are designed for use in
check / expansion valve (CTXV) systems only and are not
to be used with other refrigerant flow control devices. An
indoor coil check / expansion valve approved for use with
HFC−410A must be ordered separately and installed prior
to operating the unit.

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Summary

Page 2 - Model Number Identification; P = Heat Pump Outdoor Unit; SIDE VIEW; XP13 BASE WITH ELONGATED LEGS

Page 2 506728−01 Model Number Identification P 13 036 − − Unit Type P = Heat Pump Outdoor Unit Series Nominal Cooling Capacity 018 = 1.5 tons024 = 2 tons030 = 2.5 tons036 = 3 tons042 = 3.5 tons048 = 4 tons060 = 5 tons Minor Revision Number 230 Voltage 230 = 208/230V−1ph−60hz Refrigerant Type X = HFC...

Page 3 - Typical Unit Parts Arrangement; CONTROL PANEL; Figure 1. Typical Parts Arrangements

Page 3 XP13 SERIES Typical Unit Parts Arrangement LIQUID LINE FILTERDRIER (BI−FLOW) FIELD CONNECTION FOR LIQUID LINE SET LIQUID LINE SERVICE VALVE REVERSING VALVE FIELD CONNECTIONFOR VAPOR LINE(BALL−TYPE −060 ONLY) HIGH PRESSURE SWITCH(AUTO−RESET) (S4) GROUND LUG CONTACTOR− 1POLE (K1−1) CAPACITOR (C...

Page 4 - Caps and Fasteners Torque Requirements; Table 1. Torque Requirements; Parts; Operating Gauge Set and Service Valves; IMPORTANT; OPERATING SERVICE VALVES

Page 4 506728−01 Caps and Fasteners Torque Requirements IMPORTANT Only use Allen wrenches of sufficient hardness (50Rc −Rockwell Harness Scale minimum). Fully insert thewrench into the valve stem recess. Service valve stems are factory−torqued (from 9 ft−lbs forsmall valves, to 25 ft−lbs for large v...

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