Page 2 - Table of Contents
7/14/08 © Copyright 2008 All rights Reserved Land Pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual,Land Pride assumes no responsibility for errors or omissions. Neither is any li...
Page 3 - Safety First; Terminology; Application; Models Covered
7/14/08 1 Section 1: Introduction 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Section 1: Introduction Land Pride welcomes you to its growing family of newproduct owners. Gondo series trucks are heavy duty utilityvehicles that have been designed with care and built byskilled...
Page 4 - Owner Assistance; Product Support; Land Pride Service Department
Section 1: Introduction 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 2 Table of Contents paint. Customers can choose either a 23 cu. ft. capacitygondola style box or an 18 cu. ft. capacity tilt box with astandard tailgate. Choosing the hydraulic tilt optionmakes both boxes capable of ...
Page 5 - Safety Symbol; DANGER; For Your Protection; Before Operating
7/14/08 3 Section 2: Important Safety Information 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents ! Safety Symbol Look for the Safety symbol throughout thismanual. The SAFETY ALERT SYMBOL indicatesthere is a potential hazard to personal safetyinvolved and extra safety precautio...
Page 6 - Tire Safety
Section 2: Important Safety Information 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 4 Table of Contents Practice SafeMaintenance ▲ Understand procedure before doing work. Use proper tools andequipment. Refer to this manual foradditional information. ▲ Work in a clean, dry area. ▲ Pla...
Page 7 - Safe Operating Procedures; WARNING
7/14/08 5 Section 2: Important Safety Information 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Safe Operating Procedures The safe operation of any machinery is a big concern to allconsumers. Your Gondo has been designed with manybuilt-in safety features. However, no one shou...
Page 9 - Safety Decals
7/14/08 7 Section 2: Important Safety Information 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents 21434 818-543C Danger: Guard Missing 838-303C Danger: Battery ▲ Do not smoke or use electrical devices including cell phones while refueling. ▲ Always check wheel lug nut torque va...
Page 13 - Warning Label Included with Seat
7/14/08 11 Section 2: Important Safety Information 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Warning Label Included with Seat Warning: Check Seat mounting 21345 20971 838-444C Danger: Muffler hot 21436
Page 14 - Pre-Delivery Certificate; Vehicle Information
Section 3: Pre-Delivery and Check List 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 12 Table of Contents Section 3: Pre-Delivery and Check List Pre-Delivery Certificate The dealer is required to complete Land Pride’s“Certificate of Heavy Duty Utility Vehicle Pre-Delivery”form before c...
Page 15 - Dealer Delivery To Customer List; Customer Acceptance List
7/14/08 13 Section 3: Pre-Delivery and Check List 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Dealer Delivery To Customer List ___Warranty registration form is complete. ___Owner’s Manual has been delivered to and reviewed by the customer. ___Engine Manual has been delivere...
Page 16 - Operator Responsibilities; General Operation; Starting the Engine; Dashboard Switches and Instruments
Section 4: Operating Instructions 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 14 Table of Contents Operator Responsibilities ! WARNING It is the operator’s responsibility to have read this manualthoroughly and to know how to operate this vehicle safely in allsituations. See "Sect...
Page 17 - Foot Operated Controls; #10 Clutch Pedal: Stops transfer of engine power to the
7/14/08 15 Section 4: Operating Instructions 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents #3 Choke Switch: Used to increase fuel mixture to helpstart the engine when it is cold. Pull choke knob outand hold to start a cold engine. Release knob afterengine has started. Do not ...
Page 18 - Fuel Indicator; #11 Brake Pedal: Slows vehicle speed quickly and stops; Hand Operated Controls; #12 Park Brake Lever: The park brake lever is located
Section 4: Operating Instructions 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 16 Table of Contents gear only after reaching sufficient speed and engineRPM. Continue shifting up to the next higher gearuntil highest gear is reached. Shift down one or twogears if loss of engine power is...
Page 19 - Steering: The vehicle steers by pivoting about the center; Driving Conditions
7/14/08 17 Section 4: Operating Instructions 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Steering Refer to Figure 4-5 Steering: The vehicle steers by pivoting about the center swivel yoke with the aid of a hydraulic cylinder. Figure 4-5 Driving Conditions Terrains vary crea...
Page 20 - Descending Steep Hills; Traverse Traveling on Steep Hills; Towing the Gondo; Towing Without a Trailer
Section 4: Operating Instructions 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 18 Table of Contents Descending Steep Hills ! WARNING Do not descend a steep hill with rear cargo box removed.Dangerous forward weight distribution is created. Descend most hills straight down in 1st gear. ...
Page 21 - Towing Loaded on a Trailer; Traveling Tips From the Trail Masters; Preparation and Planning; Plan Your Route
7/14/08 19 Section 4: Operating Instructions 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Towing Loaded on a Trailer The Gondo may be driven or winched onto a trailer. Thefollowing precautions should be followed when loadingand towing the Gondo on a trailer: • Always make ce...
Page 23 - Section 5: Options and Accessories; Gondo Options; Rear Cargo Box; Gondo Accessories
7/14/08 21 Section 5: Options and Accessories 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Gondo Options There are several options Land Pride offers whenselecting your Gondo. Rear Cargo Box There are two styles of rear cargo boxes available for youLand Pride Gondo. • Gondo s...
Page 24 - General Maintenance; Torque Values; Torque Values; Nm; Wheel lug
Section 6: Maintenance 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 22 Table of Contents General Maintenance ! WARNING Read and observe all safety warnings in this manual and in theengine service manual. ! WARNING Except when checking or changing components, always keepprotective shie...
Page 25 - Engine Torques; All Other Torques; Tire Maintenance; Jacking the Vehicle; Shock Absorbers; Tire Inflation Chart; Tire
7/14/08 23 Section 6: Maintenance 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Engine Torques For engine torque values, see engine owner’s manual. All Other Torques For all other torques refer to “Torque Values Chart”page 45. Tire Maintenance Use only tires recommended by La...
Page 26 - Battery; CAUTION; Jump Starting the Battery; Prepare Vehicle to Jump-Start
Section 6: Maintenance 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 24 Table of Contents Common circuit failures can be from “shorts”, corroded ordirty terminals, loose connections, defective wireinsulation or broken wires. Switches, solenoids andignition components can also not funct...
Page 27 - Fuel System; Connecting Jumper Cables; Disconnecting Jumper Cables
7/14/08 25 Section 6: Maintenance 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents 2. Disconnect the black jumper cable from the metalsurface on the vehicle that had the dead battery. 3. Disconnect the other end of the black jumper cablefrom the negative post on the booster batt...
Page 28 - Filling the Fuel Tank; Emptying the Fuel Tank; Fuel Filter and Fuel Line Maintenance; Engine Maintenance; General Information
Section 6: Maintenance 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 26 Table of Contents Filling the Fuel Tank Refer to Figure 6-4 on page 26 The fuel tank is located on the left side under the seatconsole. Total fuel capacity is 8 gallons. When filling the fuel tank, place gear shift...
Page 29 - High Altitude Carburetor Kit; Power Steering Belt
7/14/08 27 Section 6: Maintenance 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents High Altitude Carburetor Kit Gondo vehicles shipped from the factory are equippedwith carburetors designed to operate efficiently between0 and 4,999 feet. Carburetor change over kits for different...
Page 30 - Engine Air Filter; Air Filter Maintenance Schedule
Section 6: Maintenance 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 28 Table of Contents Engine Air Filter Refer to Figure 6-7 A specially designed high density paper filter elementsurrounded by an oil filled foam precleaner filter elementcleans the air supplied to the engine. Protect...
Page 31 - Spark Arrester; Spark Arrester Maintenance Schedule; Spark Arrester Maintenance Procedure
7/14/08 29 Section 6: Maintenance 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents carefully to prevent damaging it. Inspect and replacethe element if it is dirty, bent or damaged with agenuine Land Pride element. Do not use an elementif its sealing surfaces are bent or damaged....
Page 32 - Maintenance Schedule
Section 6: Maintenance 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 30 Table of Contents (1) Reservoir should be 3/4 full when all hydraulic accessories are in retract position. (2) Replace air cleaner pre-cleaner if damaged. (3) Check tightness after first 2 hours of initial operatio...
Page 33 - Engine Oil; Engine Oil Maintenance Schedule; Engine Oil Type and Capacity; Daily
7/14/08 31 Section 7: Lubrication and Fluids 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents 2. Allow enough time for engine oil to settle beforechecking oil level with dipstick. 3. Clean around the dipstick before removing it to keepdirt and debris out of the engine. 4. Remove...
Page 34 - Engine Oil and Filter Change
Section 7: Lubrication and Fluids 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 32 Table of Contents Engine Oil and Filter Change Refer to Figures 7-1, 7-2, 7-3, 7-4 & 7-5 Drain used engine oil while the engine and oil are stillwarm. The oil will drain more freely and carry away mo...
Page 35 - Differential Oil; Differential Maintenance Schedule
7/14/08 33 Section 7: Lubrication and Fluids 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Warm oil drains quickly and completely. Drain used oilwhile it is still warm as follows: 1. Park vehicle on a level surface, set park brake, turn offignition switch and remove switch ke...
Page 36 - Transmission Fluid; Brake Fluid; Not Required
Section 7: Lubrication and Fluids 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 34 Table of Contents Transmission Fluid Transmission lubrication is essential and must bemaintained to ensure long life of the transmission. It isextremely important to use proper fluid. Also, it isimportan...
Page 37 - Steering & Cargo Lift Cylinder Fluid; Hydraulic Fluid Maintenance Schedule; Hydraulic Fluid Type and Capacity; Hydraulic Fluid Level Check; Grease Type Lubrication
7/14/08 35 Section 7: Lubrication and Fluids 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Steering & Cargo Lift Cylinder Fluid ! WARNING Hydraulic fluid under pressure can penetrate skin. Wearprotective gloves and safety glasses or goggles when workingwith hydraulic syst...
Page 38 - Pillow Block Bearing; Rotating Bearing Surfaces
Section 7: Lubrication and Fluids 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 36 Table of Contents Pillow Block Bearing Refer to Figure 7-13 The Pillow block bearing is located along side the left sideof the engine below the fuel filter. • Grease every 100 hours of operation • Type o...
Page 39 - Engine Preparation for Storage
7/14/08 37 Section 8: Seasonal Storage 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents ! CAUTION Fuel vapors are flammable and explosive. Do not store a vehiclewith fuel in the tank in a building where fumes can reach a sparkor an open flames (i.e. plug-in sockets, light switch...
Page 40 - Introduction; Required Tools and Materials; Steps to Repair; Required Tools and Materials; Steps to Repair
Section 9: Body Repair 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 38 Table of Contents Introduction Land Pride Gondo bodies are constructed of fiberglass.Scuffs, light scratches and deep gouges are in mostsituations repairable. Land Pride recommends that youuse a professional body s...
Page 41 - Deep Gouge
7/14/08 39 Section 9: Body Repair 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents 8. A second and third application of compound may berequired. Keep buffer moving over surface, this willhelp keep the surface cool. Clean compound residueoff surface after each buffing operation. ...
Page 47 - Torque Values Chart; mm x
7/14/08 45 Section 12: Appendix 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Section 12: Appendix Torque Values Chart in-tpi 1 N · ft-lb N · ft-lb N · ft-lb mm x N · ft-lb N · ft-lb N · ft-lb 1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 4 3 6 5 9 7 1/4" - 28 8.5 6 13 10 18...
Page 48 - Notes
Section 12: Appendix 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 7/14/08 46 Table of Contents Notes
Page 49 - Land Pride Limited Warranty; Utility Vehicle
7/14/08 47 Section 12: Appendix 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Land Pride Limited Warranty Utility Vehicle Land Pride, A Division of Great Plains Manufacturing, Inc., 1525 East North Street, Salina, Kansas, USA (hereinafter “Land Pride”) warrants for a period o...
