Kodak 800 SERIES - Manual

Kodak 800 SERIES

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Table of Contents:

  • Page 3 – Printing history
  • Page 6 – VDE Statement
  • Page 7 – Material Safety Data Sheet
  • Page 8 – Warranty or Damage Claims; United States
  • Page 9 – Table of Contents
  • Page 17 – List of Illustrations; Chapter 1 General Description
  • Page 18 – Chapter 4 Troubleshooting
  • Page 21 – Chapter 5 Assembly/Disassembly
  • Page 22 – Chapter 6 Parts List
  • Page 23 – List of Tables; Chapter 3 Maintenance
  • Page 24 – General Description 1; Introduction; This manual provides service information for the; NovaJet; Color Inkjet Printers. The
  • Page 25 – Encad RTL
  • Page 26 – Overview; ENCAD’s; Electrostatic Discharge (ESD) Sensitivity
  • Page 27 – Warnings, Cautions and Notes; NOTE
  • Page 28 – Printer Specifications
  • Page 29 – Contents of this Service Manual; This manual is divided into six chapters as follows:; Height
  • Page 30 – AutoCADTM; absolute coordinates: up and down for X, left to right for Y.
  • Page 31 – Technical Support; offers full technical support and service for its various prod-
  • Page 32 – Series; is a PowerPC 48MHz microprocessor-; Theory of Operation
  • Page 33 – NovaJet 800 Series Printers General Block Diagram
  • Page 35 – was designed with self aligning
  • Page 36 – The Carriage Axis Drive
  • Page 37 – Media Feed and Take-Up System
  • Page 38 – Gate Array
  • Page 39 – Main PWA LED Status Indicators
  • Page 41 – Memory Circuits; Maximum installable memory is as follows:; Flash EEPROM
  • Page 42 – SDRAM
  • Page 43 – Reference waveform generator; - the voltage across a series current sense resistor is mea-; Comparator; - an H-bridge allows the supply voltage to be applied across the
  • Page 44 – Servo Motor Controller
  • Page 45 – ENCODER STRIP
  • Page 46 – The serial port is not used.
  • Page 47 – Carriage Assembly Circuits; The Right Carriage Assembly contains:
  • Page 49 – Control Panel
  • Page 50 – The power supply is fused using a 6.3A 250V fast blow type fuse.; Thermal Dryer Assembly
  • Page 51 – Sensor Status Menu
  • Page 52 – Beeper and Fans; There exists three types of fans that can be on these printers.
  • Page 53 – Maintenance
  • Page 54 – Cleaning Procedures
  • Page 55 – Service Station Cleaning
  • Page 56 – Linear Encoder Strip Cleaning; To clean the Encoder Strip:
  • Page 57 – MAINTENANCE; Trailing Cables Cleaning; To clean the Trailing Cables:; Platen/Vacuum Hole Cleaning
  • Page 58 – Cartridge Dimples Cleaning
  • Page 59 – Flex Cable Contact Cleaning; Flex Cable Contacts
  • Page 60 – Clean and Inspect Stepper Motor Gears
  • Page 61 – Dryer Cleaning
  • Page 63 – Trailing Cable
  • Page 64 – Replace Trailing Cables
  • Page 65 – Replace Carriage Cover/Carriage Bushings
  • Page 66 – Servo Motor Winding Resistance Check
  • Page 67 – Stepper Motor Winding Resistance Check
  • Page 68 – Power Feed and Take-Up Motor Winding Resistance Check; Banding: Hardware vs Software
  • Page 69 – Banding Differences; HARDWARE
  • Page 71 – Banding Causes & Quick Analysis
  • Page 74 – Vertical Banding Problems
  • Page 76 – Alignments/Adjustments; Slide Shaft Profile Adjustment
  • Page 77 – Zero the gauge
  • Page 78 – The
  • Page 79 – Head Height Alignment Procedure
  • Page 80 – HEAD HEIGHT
  • Page 82 – RED
  • Page 83 – Color Calibration
  • Page 84 – To perform the Color Calibration:
  • Page 86 – Deadband Alignments
  • Page 87 – The deadband test on a; To perform the Slow Deadband Alignment:
  • Page 89 – Color Deadband Alignment; To perform the Color Deadband Alignments:
  • Page 91 – Paper Axis Calibration; To perform the paper axis procedure:
  • Page 92 – Diagnostics Menu
  • Page 95 – Firmware Download/Upgrading for the PC; To download new firmware to your printer.; Add
  • Page 96 – Print; Firmware Download/Upgrading for the MAC
  • Page 97 – Internal Cabling and Signal Flow Diagrams
  • Page 100 – Troubleshooting; No Power; Symptoms
  • Page 107 – Does Not Print
  • Page 109 – Ink Cartridge
  • Page 110 – Printer Output is
  • Page 112 – Noisy Operation
  • Page 118 – Print Quality Issues
  • Page 119 – Failure Analysis - Print Misfires
  • Page 124 – Common Misfire Problems
  • Page 125 – Clearing Cartridge Misfires; running the color test in the single pass mode severely reduces; Multiple Cartridge Failures
  • Page 127 – Some types of address line and power line failures are below:; Microbanding
  • Page 128 – pass, speed 10 is the true photo mode in 1x4 operations.
  • Page 129 – Vertical banding is always hardware related.
  • Page 130 – Horizontal Banding
  • Page 142 – Vertical Banding
  • Page 146 – Cartridge Warranty
  • Page 147 – Cartridge Maintenance & Testing
  • Page 148 – General Print Misfire Analysis
  • Page 149 – Cartridge Misfires
  • Page 150 – Ink Starvation
  • Page 151 – Inkjet Nozzle Problems
  • Page 152 – Ink System Pressure Theory
  • Page 156 – overfilling the cartridges with ink (greater than 35 ml) can; Ink Dropout; : The horizontal bands do not extend beyond the page layout or
  • Page 158 – When performing a firmware download it is important to
  • Page 159 – The symptoms of this problem could be easily confused with; Color Test Problems
  • Page 160 – Some microbanding or banding will be seen in the
  • Page 162 – “Unrecognized Cartridge” Error Message; Unrecognized Cartridge Failure Analysis Steps:
  • Page 164 – Paper Sensor Error
  • Page 165 – Initialization Failure; – Normally flashes DSP is not active. Steady when printing.
  • Page 166 – Loading Media Failure
  • Page 167 – Encoder Sensor Error
  • Page 168 – AutoLoad Paper Sensor Error
  • Page 169 – Carriage Axis Error; Carriage Axis Failure; The carriage
  • Page 170 – Carriage Test
  • Page 171 – Failure Analysis
  • Page 175 – – Normally flashes Power PC processor is idle. Stops flashing when
  • Page 178 – Media Sensor Reference Points Not Initialized; Quick Troubleshooting List
  • Page 179 – Inconsistent Operations
  • Page 180 – ESD Problems; Dryer Failure/Sensor Error; From the top-level menu of the printer, check the sensor status.
  • Page 181 – Plenum T
  • Page 183 – reading that was sampled when the detected error occurred.; There is a particular sequence of events that could result in a
  • Page 185 – Intermittent Problems/Continuity
  • Page 193 – right
  • Page 194 – Reinitializing the Printer
  • Page 195 – Printer Hesitation/Networking Problems; Data Starvation
  • Page 197 – Miscellaneous Notes
  • Page 199 – Parallel Port Test; Connecting a parallel printer cable to a printer that is turned on; Other port testing procedures
  • Page 200 – Firmware Downloading Procedures
  • Page 201 – Note; : the parallel cable should not exceed 6 feet or 2 meters. NT
  • Page 202 – Expanded Instructions for Firmware Download/Upgrade
  • Page 204 – Media Handling System Failure
  • Page 206 – WARNING; To remove the Top Cover:
  • Page 207 – To remove the Right Cover Assembly:
  • Page 208 – To remove the Left Cover Assembly:
  • Page 209 – To install the Left Cover:; CAUTION; To install the Right Cover Assembly:
  • Page 210 – To install the Top Cover:; Remove the E-Connect Network Assembly
  • Page 211 – Install the E-Connect Network Assembly
  • Page 212 – Remove the Keypad and Display
  • Page 213 – Install the Keypad and Display
  • Page 214 – Remove Memory Module
  • Page 215 – Install Memory Module
  • Page 218 – Install the Main Printed Wiring Assembly (PWA)
  • Page 219 – Remove Power Supply, Cooling Fan, and AC Entry Module
  • Page 220 – To remove the Cooling Fan and AC Entry Module:
  • Page 221 – Install the Power Supply, Cooling Fan, and AC Entry Module; To install the Cooling Fan and AC Entry Module:
  • Page 222 – Remove Servo Motor
  • Page 224 – Install Servo Motor
  • Page 225 – Remove the Ink Delivery System
  • Page 227 – Install the Ink Delivery System; Remove the Carriage Assembly, Carriage Belt, and the Frame
  • Page 235 – Remove the Carriage PWA
  • Page 237 – Install the Carriage PWA
  • Page 238 – Remove the Paper Sensor or the Encoder Sensor
  • Page 240 – Install the Paper Sensor or the Encoder Sensor; To install the Paper Sensor:
  • Page 241 – To install the Encoder Sensor:; Replacing the Floating Carriage Cover Bushings
  • Page 243 – Replacing the Carriage Bushings
  • Page 244 – Remove the Service Station
  • Page 245 – Install the Service Station
  • Page 246 – Install the Trailing Cable Assembly
  • Page 247 – Remove the Stabilizer Bracket and Encoder Strip
  • Page 248 – Install the Stabilizer Bracket and Encoder Strip
  • Page 251 – Sensor
  • Page 252 – To remove the print gap sensor:; Remove the Lower Roller Assembly, Stepper Motor and Vacuum Fan
  • Page 255 – Install the Lower Roller Assembly, Stepper Motor and Vacuum Fan
  • Page 259 – Avoid damaging the encoder strip!
  • Page 261 – Lower Roller Installation Tip (NovaJet 880); To install the lower roller/stepper motor assembly:
  • Page 262 – Remove the Media Take-Up and Feed Sensor Brackets and Sensors
  • Page 263 – Install the Media Take-Up and Feed Sensor Brackets and Sensors
  • Page 265 – Remove the Thermal Dryer Assembly
  • Page 266 – Install the Thermal Dryer Assembly
  • Page 267 – This assembly emits heat by radiation.
  • Page 268 – Install the Thermal Dryer Right Endcap Assembly
  • Page 270 – Parts List; FIGURE ITEM; RESERVOIR ASSEMBLY, WITH
  • Page 271 – FIGURE ITEM
  • Page 273 – CHAIN SUPPORT ASSEMBLY
  • Page 275 – COVER ASSEMBLY, WITH KEYPAD
  • Page 277 – LOWER ROLLER ASSY, COMPLETE
  • Page 279 – ENCODER SENSOR W/FLEX
  • Page 285 – LEG DRIVE, WIRING ASSY
  • Page 287 – Index
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NovaJet

®

8-Head Family

Service Manual

NovaJet
800 Series

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Summary

Page 3 - Printing history

iii NovaJet 800 Series Service Manual Copyright Eastman Kodak Company, 2002KODAK, ENCAD ® , VinylJet ® , VinylJet ® , CADJET ® , Extreme Color Printing™, and Graphic Outdoor MatchedSystem™ (GO) are trademarks of Eastman KodakCompany.Other trademarks and registered trademarks are theproperty of their...

Page 6 - VDE Statement

vi NovaJet 800 Series Service Manual VDE Statement Hiermit wird bescheinigt, daß die NOVAJET 800 Serie von Drucker in Übereinstimmung mit den Bestimmungender BMPT-AmstbIVfg 234/1991 funkentstört ist. Dervorschriftsmäßige Betrieb mancher Geräte (z.B.Meßsender) kann allerdings gewissen Einschränkungen...

Page 7 - Material Safety Data Sheet

vii NovaJet 800 Series Service Manual Material Safety Data Sheet ENCAD QIS (Quality Imaging Supplies) ink is nonhazard- ous, requiring no special disposal handling. It can beharmful if swallowed and should be kept away fromchildren. To obtain a Material Safety Data Sheet, contact ENCAD, Inc. at: 605...

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