Page 2 - PREFACE
i 1 PREFACE This Service Manual explains the Microfilm Scanner already put on the market. It is hoped that this Service Manual will help to provide for more effective machine maintenance in the field there by ensuring optimum machine performance. All information in this Manual is subject to change w...
Page 3 - Contents; Safety Precautions for Inspection and Service
Contents ii Contents 1 Safety Precautions for Inspection and Service 1.1 WARNING.............................................................................................. 1 1.2 CAUTION ............................................................................................... 4 1.3 Other Pre...
Page 4 - Mechanical and Electrical
Contents iii 3.10Explanation of Control Panel ............................................................ 26 3.10.1 Control Panel (Basic) ..................................................................... 263.10.2 Control Panel (Shift Function) ......................................................
Page 5 - Function Mode and Adjustment
Contents iv 5.1.1 Precautions for Disassembly and Cleaning ................................... 59 5.2 Handling of P.W.Boards .................................................................... 60 5.2.1 Precautions regarding transportation and storage ........................ 605.2.2 Precautions whe...
Page 7 - Troubleshooting
Contents vi 6.9.4 b4: Prism rotation operation check .............................................. 1036.9.5 b5: Single scan operation check ................................................. 1036.9.6 b6: Shading Correction................................................................ 1046.9.7 b7: ...
Page 8 - WARNING; • Parts requiring special attention in this product will include a
Safety Precautions for Inspection and Service 1 1 1 Safety Precautions for Inspection and Service When performing inspection and service procedures, observe the following precautions to prevent accidents and ensure utmost safety. *Depending on the model, some of the precautions given in the followin...
Page 11 - CAUTION
1 Safety Precautions for Inspection and Service 4 1.2 CAUTION 1. Precautions for Service Jobs 2. Precautions for Servicing with Covers and Parts Removed • A toothed washer and spring washer, if used originally, must be reinstalled. Omitting them may result in contact failure which couldcause an elec...
Page 13 - Other Precautions; of particular items, or software installation.
1 Safety Precautions for Inspection and Service 6 1.3 Other Precautions • To reassemble the product, reverse the order of disassembly unless otherwise specified. • While the product is energized, do not unplug or plug connectors into the circuit boards or harnesses. • The magnet roller generates a s...
Page 14 - Used Batteries Precautions
Safety Precautions for Inspection and Service 1 7 1.4 Used Batteries Precautions (ALL Areas)CAUTIONDanger of explosion if battery is incorrectly replaced.Replace only with the same or equivalent type recommended by the manufacturer.Dispose of used batteries according to the manufacturer’s instructio...
Page 15 - Installation; Installation Environment
2 Installation 8 2 Installation 2.1 Installation Environment To ensure safety and utmost performance of the machine, the machine should not be used in a place. 1. Where it will be subject to extremely high or low temperature or humidity. 2. Which is exposed to direct sunlight. 3. Which is in the dir...
Page 17 - General Information; Specifications
3 General Information 10 3 General Information 3.1 Specifications 3.1.1 MS 6000 Specifications Type: Desk-Top Type Microfilm Scanner Type of Film: Microfiche, Aperture Card, Jacket, Roll Films (16 mm, 35 mm), 16mm Cartridge Film both Positive and Negative Magnification: Single Lens......... 7.5XZoom...
Page 20 - System Configuration
General Information 3 13 3.2 System Configuration -Single Lens - Zoom Lens 9-16X 13-27X 23-50X 7.5X Projection Lens Scanner RFC-15M RFC-15A Film Carrier Auto Retrieval Controller FC-5 UC-2 RFC-21 RFC-9B MARS C-4 MARS MINI 2
Page 21 - Connection Mode; This Scanner is available in the following configurations.
3 General Information 14 3.3 Connection Mode This Scanner is available in the following configurations. 3.3.1 PR Mode (Scanner + Printer) The Scanner is connected to a dedicated printer, allowing scanned images to be printed out directly. Each scanner is designed exclusively for use with its respect...
Page 22 - Parts Identification; Image Rotation Knob
General Information 3 15 3.4 Parts Identification 1. Screen 2. Control Panel 3. Option Interface Connector (option) 4. Fuse Holder 5. Power Cord Socket 6. Printer Connector 7. SCSI Connector 8. Power Switch 9. Projection Unit 10. Image Rotation Knob 11. Fiche Carrier 5 (option) 12. Brightness Select...
Page 23 - Component Layout
3 General Information 16 3.5 Component Layout 1 3 4 5 6 7 8 9 10 2 1. 1st Reader Path Mirror 2. 2nd Reader Path Mirror 3. 2nd Scan Path Mirror 4. Screen 5. 1st Scan Path Mirror 6. Scan Table 7. Projection Lens 8. Projection Lamp 9. 3rd Scan Path Mirror 10. CCD Assy
Page 24 - Electrical Components Layout
General Information 3 17 3.6 Electrical Components Layout PU1 PU2 M1 M2 M3 M4 S1 S201 TS1 LA1 F1 PC3 PC4 PC1 PC2 PWB-G PWB-C PWB-SS PWB-BB PWB-T L1 PWB-A PWB-EE PWB-J
Page 27 - Electrical Parts Function
3 General Information 20 3.7 Electrical Parts Function Symbol Name Function CNT1 Total Counter Counts the number of prints. F1 Fuse Power Fuse100/120V Area: 250V, 10A220-240V Area: 250V, 6.3A L1 Filter Coil Power-supply noise filter LA1 Projection Lamp The source of the light for projecting the film...
Page 29 - Connectors Layout
3 General Information 22 3.8 Connectors Layout CN1 3PCN2 2PCN3 2PCN4 4PCN5 2PCN6 2PCN7 3PCN8 2PCN10 3PCN11 6PCN12 12PCN15 3PCN17 5PCN18 3PCN19 2PCN21 4PCN40 6PCN41 3P CN42 3PCN43 6PPJ10 3PPJ11 3PPJ1A 4PPJ2A 20PPJ3A 10PPJ1BB 3PPJ2BB 20PPJ3BB 10PPJ4BB 24PPJ5BB 32PPJ6BB 60PPJ7BB 26PPJ8BB 30PPJ9BB 18PPJ...
Page 31 - NOTE
3 General Information 24 3.9 Electrical Service Parts on P.W.Boards 3.9.1 Main Control Board (PWB-BB) 3.9.2 I/F Board (PWB-EE) Do not touch the electric par ts which has not indicated of this section. NOTE DSW1...For Factory Use Only (Normally all switches are OFF position.)*Do not change to ON posi...
Page 33 - Explanation of Control Panel
3 General Information 26 3.10 Explanation of Control Panel 3.10.1 Control Panel (Basic) Correction Centering/Fit Masking Print Mode Film Type Darker Auto Lighter Start Auto Photo Fine Text NegaPosi C Auto Manual Resolution Job Recall Zoom + Zoom clr Zoom - PC/PR Shift Auto Skew OutputSelection Casse...
Page 42 - Image Processing
General Information 3 35 3.11 Image Processing Screen Image → → → → Print Image Explanation Auto Masking The system masks the black bands that run along the edges of the image. Trimming The system masks everything but the center of the image.The Manual Frame Masking Kit (option) is required. Masking...
Page 44 - Illumination Mechanism; Whenever the Projection Lamp Unit is removed, Make sure that the
Mechanical and Electrical 4 37 4 Mechanical and Electrical 4.1 Illumination Mechanism 4.1.1 Overview The Illumination Mechanism efficiently uses the light produced by the Projection Lamp to supply the most suitable amount of light for the projection of the Microfilm. This amount of light is determin...
Page 45 - Projection Lamp Voltage Control Circuit; The ON and OFF periods of the Projection Lamp clock extending 606; the; sec
4 Mechanical and Electrical 38 4.1.3 Projection Lamp Voltage Control Circuit The intensity of the light emitted by the Projection Lamp is adjusted to a level optimum for the image density by controlling the voltage applied to the Projection Lamp. The exposure data optimum for film image density is d...
Page 49 - Image Rotation
4 Mechanical and Electrical 42 4.2 Image Rotation The Prism Unit is rotated to correct any tilt of the image microfilm projected on the Screen. 4.2.1 Prism Rotation The Auto Image Rotating Knob is linked to the Auto Image Rotating Variable Resistor (VR1). Turning the Knob clockwise or counterclockwi...
Page 50 - Optical Section
Mechanical and Electrical 4 43 4.3 Optical Section 4.3.1 Overview The basic function of the Optical Section is to project an enlargement of the image on the microfilm onto the Screen when in the Reader Mode and onto the CCD when in the Scan Mode. There is a unique light path formed in each of these ...
Page 55 - CCD Section
4 Mechanical and Electrical 48 4.4 CCD Section There are five 960-pixel CCD sensor chips arranged in a zigzag as illustrated below. The total number or pixels that can be read is 4,800 with a resolution of 400dpi. Reading With: 304.8 mm or more Pixel Size: 63.5 µ m x 63.5 µ m
Page 56 - Image Bus; CCD
Mechanical and Electrical 4 49 4.5 Image Bus The image data read by the CCD goes through analog-to-digital conversion before being output. The analog image signals output from the CCD areconverted to digital image signals. The data read by the CCD is proportionate to theintensity of the light that h...
Page 59 - Auto Masking; Film Requirements; Screen
4 Mechanical and Electrical 52 4.6 Auto Masking 4.6.1 Overview If a print is made from an image that is projected smaller than the Markers on the screen, the non-image areas of the film result in black bands running around the image on the print. The Auto Masking Function Automatically detects the n...
Page 62 - Auto Image Skew Correction; Requirements for Auto Skew Correction; Frame of Image: 10mm or more
Mechanical and Electrical 4 55 4.7 Auto Image Skew Correction 4.7.1 Overview The CCD Board (PWB-A) detects the image which skew on the screen and corrects automatically at the time of scan. Corrects of the straight image by rotating the prism unit by the auto image rotation motor (M5). 4.7.2 Require...
Page 63 - Manual Frame Masking; I J K L
4 Mechanical and Electrical 56 4.8 Manual Frame Masking The machine makes a print of the area of image on the Screen defined with the Manual Masking Panels. The print area is defined independently in the vertical direction and horizontal direction. If none is specified, the machine makes a normal pr...
Page 64 - to 1 Printing Function; Each scanner can be set to print marks (
Mechanical and Electrical 4 57 4.9 2 to 1 Printing Function 4.9.1 Overview As shown above, two scanners, each equipped with the 2-to-1 Printing Function, can be connected to a single printer which manages the print jobs sent from both scanners. Each scanner can be set to print marks ( ■ or ■■ ) in t...
Page 65 - Print Direction
4 Mechanical and Electrical 58 4.9.3 Identification Marks In order to distinguish which scanner sent a print job, the scanners are equipped with an identification Mark Printing Function which has the following settings: The printable area is reduced by 3 mm on the left side and the 1.5-mm-wide ident...
Page 66 - Disassembly and Cleaning; Precautions; Precautions for Disassembly and Cleaning
Disassembly and Cleaning 5 59 5 Disassembly and Cleaning 5.1 Precautions 5.1.1 Precautions for Disassembly and Cleaning 1. Before disassembling, always make sure the Power Plug is unplugged. 2. Use only fuses of the indicated rating. 3. Except specified occasion, re-assembly have to be carried out b...
Page 67 - Precautions regarding transportation and storage
5 Disassembly and Cleaning 60 5.2 Handling of P.W.Boards 5.2.1 Precautions regarding transportation and storage 1. During shipment or when in storage, new P.W.Board must not be indiscriminately removed from their protective bags. 2. Do not store or place these P.W.Boards in a location exposed to dir...
Page 68 - Maintenance and Inspection; Preventive Maintenance Schedule List
Disassembly and Cleaning 5 61 5.3 Maintenance and Inspection 5.3.1 Preventive Maintenance Schedule List 5.3.2 Details of readjustments needed when parts are replaced Replacement of the following parts calls for rechecking, readjustments, or resetting of certain items. Follow the corresponding proced...
Page 69 - Disassembly and Cleaning Procedure
5 Disassembly and Cleaning 62 5.4 Disassembly and Cleaning Procedure 5.4.1 Removal of the Outer Covers 1 Remove the two screws and then slide the Optical Cover to the rear side of the machine.Then holding up the rear side of the Optical Cover and remove it. NOTE: Mirror is fitted to the back side of...
Page 72 - Do not touch the reflector mirror surface of the Projection Lamp.
Disassembly and Cleaning 5 65 5.4.2 Replacing of the Projection Lamp 1 Slide the Projection Lamp Unit out. 2 Remove the Projection Lamp from the Lamp Holder. NOTE ➜ Do not touch with bare hand and extremely hot Projection Lamp immediately after the machine has been turned OFF. 3 Remove the Projectio...
Page 73 - Cleaning of the Condenser Lens and Mirrors; Remove the Projection Unit.
5 Disassembly and Cleaning 66 5 Insert the new Projection Lamp all the way into the Lamp Holder. 6 Slide the Projection Unit back into the machine. 5.4.3 Cleaning of the Projection Lamp 1 Wipe all foreign matter off the surface of the Projection Lamp with a soft piece of cloth which has been dampene...
Page 80 - 0 Replacing Scan Motor bushing and friction plate; spring
Disassembly and Cleaning 5 73 5.4.10 Replacing Scan Motor bushing and friction plate 1 Remove the Optical Cover. (2 screws) 2 Tilt the Scan Motor Assy in the direction of the arrow and, pressing the shaft in the direction of the arrow, re-move the bushing and then peel the friction plate off the Sca...
Page 85 - Function Mode List
6 Function Mode and Adjustment 78 6.3 Function Mode List 6.3.1 S mode (Setting Function 1) No. Function Setting Contents S1 Auto Reset *d0d1 ON (60 sec.)OFF S2 Auto Power Save *d0d1d2 DisableEnable (30 minute)Enable (60 minute) S3 Auto Projection Lamp OFF *d0d1d2 DisableEnable (30 minute)Enable (60 ...
Page 89 - About the Function Mode Setting Label
6 Function Mode and Adjustment 82 6.3.6 About the Function Mode Setting Label Remove the Top Cover by using a Slotted Screwdriver.[FUNCTION MODE SETTING] Label is attached on the back of the Top cover.When Main Control Board (PWB-BB) is exchanged, it inputs the setting value of "FACTORY" col...
Page 90 - Operation of the Function Mode
Function Mode and Adjustment 6 83 6.4 Operation of the Function Mode 6.4.1 Entering the Function Mode 1. Press the Exposure Mode Select Key, Multi-Print Key and Clear/Stop Key on the control panel at the same time for two seconds or more.The Multi-Print Display will show "S". 2. Press the Mu...
Page 92 - S mode Operations
Function Mode and Adjustment 6 85 6.5 S mode Operations 6.5.1 S1: Auto Reset Setting changes made to the control panel that are not used within 60 seconds of being input are automatically cancelled and the system reverts back to the original settings. 6.5.2 S2: Auto Power Save Turns the Printer's fu...
Page 93 - Pattern 1; Pattern 2
6 Function Mode and Adjustment 86 6.5.5 S5: Fine Mode Setting Select the function in the fine mode, when selecting Nega print mode on the control panel. 6.5.6 S6: Paper Tray feed size (MSP 3000 Printer) Determines the desired paper size supplied by the Paper Tray of the printer. It is possible to fe...
Page 96 - 4 SE: The print function at the time of Toner Empty detection
Function Mode and Adjustment 6 89 6.5.13 Sd: Auto image rotation 90 degree rotation function When printing the A3 (Ledger) size or B4 (Legal) size by 600dpi, the 90 degrees electric image rotation is not possible. Select whether to enable the 90 degrees image rotation with the prism when A3 size (Le...
Page 97 - y mode Operations
6 Function Mode and Adjustment 90 6.6 y mode Operations 6.6.1 y2: Auto Paper Source Switching Allows you to specify the paper source when same size paper is loaded into the both paper feeding tray and paper feeding cassette. 6.6.2 y3: Auto Film Format Select Print Selects the function which rotates ...
Page 99 - o mode Operations; Select the inch or metric setting of the machine.)
6 Function Mode and Adjustment 92 6.7 o mode Operations 6.7.1 o1: Inch/Metric Select Select the inch or metric setting of the machine.) 6.7.2 o2: N-P Auto Exposure Coarse Adjustment This adjustment is made when the image density on the print (scan) output in the Auto Exposure mode is not satisfactor...
Page 102 - Image
Function Mode and Adjustment 6 95 6.7.5 o5: Adjustment of the image area Lengthwise Position 1. Load the Film in the machine and make a print (scan). <Conditions of printing/scanning>Size: Letter (A4) LengthwiseCentering:OFFAuto Masking:ON 2. Check the black band width of top and bottom on the...
Page 103 - Width; Load the Film in the machine and make a print.
6 Function Mode and Adjustment 96 6.7.6 o6: Adjustment of the Top and Bottom Frame Black Band Width 1. Load the Film in the machine and make a print. <Conditions of printing/scanning>Size: Letter (A4) LengthwiseCentering:OFFAuto Masking:ON 2. Check the width of the black band running around th...
Page 104 - o7: Adjustment of the Right and Left Frame Black Band Width; Check the width of the black band
Function Mode and Adjustment 6 97 6.7.7 o7: Adjustment of the Right and Left Frame Black Band Width 1. Load the Film in the machine and make a print (scan). <Conditions of printing/scanning>Size: Letter (A4) LengthwiseCentering:OFFAuto Masking:ON 2. Check the width of the black band running ar...
Page 106 - F mode Operations
Function Mode and Adjustment 6 99 6.8 F mode Operations 6.8.1 F1: ROM Version Check Used when checking the present ROM version of the machine. 1. Sets the function mode “F1”, and press the Start Key. 2. Shows the current ROM version number of the machine. [Ex.] ROM Version "25" → "G0"...
Page 108 - A display window blinks and setting data is cleared.
Function Mode and Adjustment 6 101 6. Referring to the setting procedure for Function mode, set "F7". 7. To perform the adjustment, press the Start key. 8. Rotate VR61 on PU2 so that the reading voltage on the multi-meter becomes DC21.5±0.2V. 9. Cancel the Function Mode. 10. Check the Projec...
Page 109 - b mode Operations; This mode should be used to check the Scan Table Unit Function.
6 Function Mode and Adjustment 102 6.9 b mode Operations 6.9.1 b1: Checking the Scan Table Unit Function This mode should be used to check the Scan Table Unit Function. 1. Referring to the setting procedure for Function mode, set "b1". 2. Press the Start Key to move the Scan Table Unit to th...
Page 113 - How to Use This Section; For the removal procedure of covers and parts, refer to the
7 Troubleshooting 106 7 Troubleshooting 7.1 How to Use This Section 1. If a component on a P.W.Board or any other functional unit including motor is defective, the booklet only instructs you to replace the whole P.W.Board or functional unit and does not give troubleshooting procedure applicable with...
Page 114 - Malfunction Indications; After 10 seconds or more progress, plug the power cord and turns on
Troubleshooting 7 107 7.2 Malfunction Indications If the above trouble is displayed, first perform the following works. 1. Turns off the power switch, and unplug the power cord. 2. After 10 seconds or more progress, plug the power cord and turns on Power Switch. When a trouble cannot be canceled and...
Page 115 - Malfunction Detection Timing; L2: Projection Lamp malfunction
7 Troubleshooting 108 7.3 Malfunction Detection Timing 7.3.1 L2: Projection Lamp malfunction 7.3.2 C1: Scan Unit Drive malfunction 7.3.3 C2: Scan Mirror Drive malfunction Display Detection Timing L2 When scan begins and the light of the Projection Lamp does not strike the CCD. Display Detection Timi...
Page 116 - C3: Shading Correction malfunction
Troubleshooting 7 109 7.3.4 C3: Shading Correction malfunction 7.3.5 C4: Cooling Fan Motor malfunction 7.3.6 Cb: Communication Error 7.3.7 CL: Printer Clock malfunction Display Detection C3 When during shading correction (b6) the projection lamp light to CCD is few unusually. Display Detection Timin...
Page 117 - Troubleshooting for malfunction code
7 Troubleshooting 110 7.4 Troubleshooting for malfunction code 7.4.1 L2: Projection Lamp malfunction 7.4.2 C1: Scan Unit Drive Malfunction 7.4.3 C2: Scan Mirror Drive malfunction Check Item Remedy Check LA1. → NG Replace LA1. ↓ OK The carrier glass is covered by a dark colored piece of paper or some...
Page 119 - CL: Printer Clock malfunction
7 Troubleshooting 112 7.4.7 CL: Printer Clock malfunction Check Item Remedy Is CL shown even when power is turned OFF, then turned ON again? → No OK ↓ Yes Is the dedicated interface cable used? → No Replace the Interface Cable. ↓ Yes Checks the connection of an interface cable. → No Reconnect the In...
Page 120 - Troubleshooting for malfunction; No Power
Troubleshooting 7 113 7.5 Troubleshooting for malfunction 7.5.1 No Power 7.5.2 The Projection Lamp does not Light Up Check Item Remedy Has the Power Switch (S1) been turned ON? → No Turn on the Power Switch (S1). ↓ Yes Has the Power Cord been securely connected to the machine? → No Plug in the power...
Page 121 - Electrical Components Check; M3: Power Unit Cooling Fan Motor
7 Troubleshooting 114 7.6 Electrical Components Check 7.6.1 LA1: Projection Lamp 7.6.2 M3: Power Unit Cooling Fan Motor 7.6.3 M4: Projection Lamp Cooling Fan Motor 7.6.4 PC1: Image Leading Edge Sensor 7.6.5 PC2: Scan Mirror Position Sensor 1 Is the circuit across both terminals of the Lamp conductin...
Page 122 - PC3: Reader Position Sensor
Troubleshooting 7 115 7.6.6 PC3: Reader Position Sensor 7.6.7 PC4: Scan Position Sensor 7.6.8 PU1: Power Unit 7.6.9 PU2: Projection Lamp Regulator 7.6.10 S1: Power Switch 1 Is the voltage across PJ8-B12 on PWB-BB and GND 0V when the Power ON/OFF Switch is in the ON position and the light emitted by ...
Page 124 - Image Troubleshooting
Troubleshooting 7 117 7.7 Image Troubleshooting The Image abnormalities of the printer refer to the service manual of the printer and perform the Troubleshooting. Trouble Remedy Black or blank print • Check the Projection Lamp (LA1) for possible discoloration and breaks. • Adjust the Projection Lamp...
