Page 2 - SAFE INSTALLATION, USE AND SERVICE; IMPORTANT DEFINITIONS; offer service and inspection of appliances within the building.; DANGER
2 SAFE INSTALLATION, USE AND SERVICE Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater. Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a poten...
Page 3 - SAFETY PRECAUTIONS
Page 4 - TABLE OF CONTENTS; Combustion Air and Ventilation for Appliances
4 TABLE OF CONTENTS SAFE INSTALLATION, USE AND SERVICE..................................................................................................................2 SAFETY PRECAUTIONS ..................................................................................................................
Page 5 - CUSTOMER RESPONSIBILITIES
5 Thank You for purchasing a Kenmore water heater. Properly installed and maintained, it should give you years of trouble free service. If you should decide that you want the new water heater professionally installed by Sears call 1-800-4-MY-HOME ® . They will arrange for prompt, quality installatio...
Page 6 - MATERIALS AND BASIC TOOLS NEEDED; Materials Needed; Basic Tools; Additional Tools Needed
6 MATERIALS AND BASIC TOOLS NEEDED Materials Needed To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials, depending on your type of installation. EXPANSION TANKS FOR THERMAL EXPANSION C O N D I T I O N S AVA I L A B L E I...
Page 7 - TYPICAL INSTALLATION; GET TO KNOW YOUR WATER HEATER - GAS MODELS
7 TYPICAL INSTALLATION GET TO KNOW YOUR WATER HEATER - GAS MODELS A Vent Pipe B Draft Hood C Anode D Hot Water Outlet E Outlet F Water Connections G Gas Supply H Manual Gas Shut-off Valve * INSTALL IN ACCORDANCE WITH LOCAL CODES. * DRIP LEG AS REQUIRED BY LOCAL CODES. FIGURE 1. I Ground Joint Union ...
Page 8 - INSTALLATION INSTRUCTIONS; Removing the Old Water Heater
8 INSTALLATION INSTRUCTIONS FIGURE 2. Removing the Old Water Heater FIGURE 3. FIGURE 4. 3. Check again to make sure the gas supply is “OFF” to the water heater. Then disconnect the gas supply connection from the gas control valve. 4. Attach a hose to the water heater drain valve and put the other en...
Page 9 - This water heater is not for use in
9 Facts to Consider About the Location Carefully choose an indoor location for the new water heater, because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance. This water heater is not for use in manufactu...
Page 10 - Insulation Blankets; WARNING
10 This water heater must not be installed directly on carpeting. Carpeting must be protected by metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches (76.2 mm) in any direction, or if the appliance is installed in an alcove or clos...
Page 11 - UNCONFINED SPACE; Combustion Air and Ventilation for; CONFINED SPACE
11 • Do not cover the instruction manual. Keep it on the side of the water heater or nearby for future reference. • Do obtain new warning and instruction labels from Sears for placement on the blanket directly over the existing labels. • Do inspect the insulation blanket frequently to make certain i...
Page 12 - Water Piping
12 FIGURE 13 • When ducts are used, they should be of the same cross- sectional area as the free area of the openings to which they connect. The minimum short side dimension of rectangular air ducts should not be less than 3 inches (76.2 mm), see Figure 14. FIGURE 14. • Louvers and Grilles: In calcu...
Page 14 - Temperature-Pressure Relief Valve
14 Temperature-Pressure Relief Valve This heater is provided with a properly certified combination temperature - pressure relief valve by the manufacturer. T h e v a l v e i s c e r t i f i e d b y a n a t i o n a l l y r e c o g n i z e d testing laboratory that maintains periodic inspection of pro...
Page 15 - Filling the Water Heater; NOTE: The cold water supply valve must be left open; Venting
15 The temperature-pressure relief valve must be manually operated at least once a year. Caution should be taken to ensure that (1) no one is in front of or around the outlet of the temperature-pressure relief valve discharge line, and (2) the water manually discharged will not cause any bodily inju...
Page 16 - Gas Piping
16 • For proper draft hood attachment, the draft hood legs may be angled slightly inward. • Place the draft hood legs in the receiving holes on the top of the water heater. The legs will snap in the holes to give a tight fit. Secure the legs of the draft hood with the supplied draft hood brackets. •...
Page 17 - Sediment Traps
17 • A readily accessible manual shut off valve in the gas supply line serving the water heater, and • A drip leg (sediment trap) ahead of the gas control valve to help prevent dirt and foreign materials from entering gas control valve. • A flexible gas connector or a ground joint union between the ...
Page 20 - Vent System Inspection; NOTE: The knob cannot be turned from “PILOT” to “OFF”; SERVICE AND ADJUSTMENT
20 Tank (Sediment) Cleaning Sediment build-up on the tank bottom may create varying amount of noise, and if left in the tank will cause permanent tank failure. In some water areas, you may not be able to drain all sediment deposits by simply draining the tank. In these cases Mag-Erad (part no. 23600...
Page 21 - Housekeeping; Anode Rod Inspection; Temperature-Pressure Relief Valve Operation
21 Housekeeping Vacuum around base of water heater for dust, dirt, and lint on a regular basis. INSTALLED IN SUITABLE AREA: To insure sufficient ventilation and combustion air supply, proper clearances from the water heater must be maintained. See Facts to Consider About the Location section. Combus...
Page 22 - ervice; Draining
22 5. OPEN the water heater drain valve to allow for tank draining. NOTE: If the water heater is going to be shut down and drained for an extended period, the drain valve should be left open with hose connected allowing water to terminate to an adequate drain. 6. CLOSE the drain valve. 7. F o l l o ...
Page 23 - TROUBLESHOOTING GUIDE; Start Up Conditions; Thermal Expansion; Thermal Expansion Tank Specifications; Draft Hood Operation; Condensation
23 TROUBLESHOOTING GUIDE Start Up Conditions Thermal Expansion Water supply system may, because of such events as high line pressure, frequent cut-offs, and the effects of water hammer have installed devices such as pressure reducing valves, check valves, back flow preventers, etc., to control these...
Page 24 - Smoke Odor; Operational Conditions; Smelly Odor; Do not remove the anode leaving the tank unprotected. By; “AIR” In Hot Water Faucets
24 • A new water heater is filled with cold water for the first time. • Burning gas produces water vapor in water heaters, particularly high efficiency models where flue temperatures are lower. • Large amounts of hot water are used in a short time and the refill water in the tank is very cold. Moist...
Page 25 - Leakage Checkpoints
25 Operational Conditions (Continued) Leakage Checkpoints FIGURE 27. Read this manual first. Then before checking the water heater make sure the gas supply has been turned “OFF”, and never turn the gas “ON” before the tank is completely full of water. Never use this water heater unless it is complet...
Page 27 - GAS WATER HEATER; PARTS ORDER LIST; BURNER ASSEMBLY
27 Now that you have purchased your gas water heater, should a need ever exist for repair parts or service, simply contact any Sears Service Center or call 1-800-4-MY-HOME ® (1-800-469-4663). Be sure to provide all pertinent facts when you call or visit. W H E N O R D E R I N G R E PA I R PA RT S , ...
Page 28 - 2 - YEAR LIMITED WARRANTY ON WATER HEATER
28 The model number of your water heater is found on the model rating plate on the front of the water heater. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A For in-home major brand repair service Call 24 hours a day, 7 days a week (U.S.A. and Canada) 1-800-4-MY-HOME ® (1-800-469-4663) www.s...