Johnson Controls 13 SEER - Manual

Johnson Controls 13 SEER

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Table of Contents:

  • Page 2 – Johnson Controls Unitary Products; SECTION III: UNIT INSTALLATION; LOCATION; For multiple unit installations, units must be spaced a minimum; GROUND INSTALLATION; as marked on the original factory drier. See; Apply with Models; All Models
  • Page 3 – Using a larger than specified line size could result in oil return; OIL TRAPPING; Oil Trap; INDOOR; Installation of Vapor Line; TO OUTDOOR UNIT
  • Page 4 – Connect the refrigerant lines using the following procedure:; SECTION IV: ORIFICE INSTALLATION; Install Schrader Valve Core as follows:
  • Page 5 – SECTION V: INSTALLATIONS REQUIRING; SUBCOOLING CHARGING METHOD - MIXED MATCH; Do not leave the system open to the atmosphere.
  • Page 6 – SECTION VIII: ELECTRICAL; GENERAL INFORMATION & GROUNDING
  • Page 7 – Single Stage Air Conditioner
  • Page 11 – Cooling; The vapor line at the outdoor unit will feel cool to the touch.; Instructing the Owner
  • Page 12 – Copyright; NOTES
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347337-UIM-A-0408

R-22
OUTDOOR SPLIT-SYSTEM
AIR CONDITIONING

MODELS: 13 SEER

AY018-030 SERIES
1.5 TO 2.5 TONS

INSTALLATION MANUAL

LISTED

ISO 9001

Certified Quality

Management System

SECTION I: GENERAL

The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for a matching indoor coil plus 15 feet of field supplied
lines.

The refrigerant charge may need to be changed for some indoor-out-
door unit combinations, elevation differences or total line lengths. Refer
to Application Data covering “General Piping Recommendations and
Refrigerant Line Length” (Part Number 036-61920-001).

SECTION II: SAFETY

This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.

Understand and pay particular attention to the signal words

DANGER

,

WARNING

, or

CAUTION

.

DANGER

indicates an

imminently

hazardous situation, which, if not

avoided,

will result in death or serious injury

.

WARNING

indicates a

potentially

hazardous situation, which, if not

avoided,

could result in death or serious injury

.

CAUTION

indicates a potentially hazardous situation, which, if not

avoided

may result in minor or moderate injury

. It is also used to

alert against unsafe practices and hazards involving only property dam-
age.

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s delivery receipt. A separate request for
inspection by the carrier’s agent should be made in writing. See Local
Distributor for more information.

LIMITATIONS

The unit should be installed in accordance with all National, State and
Local Safety Codes and the limitations listed below:

1.

Limitations for the indoor unit, coil, and appropriate accessories
must also be observed.

2.

The outdoor unit must not be installed with any duct work in the air
stream. The outdoor fan is the propeller type and is not designed
to operate against any additional external static pressure.

3.

The maximum and minimum conditions for operation must be
observed to ensure a system that will give maximum performance
with minimum service.

4.

The unit should not be operated at outdoor temperatures below
50° F without an approved low ambient operation accessory kit
installed.

Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer or service agency.

This product must be installed in strict compliance with the
enclosed installation instructions and any applicable local, state,
and national codes including, but not limited to building, electrical,
and mechanical codes.

TABLE 1:

Application Limitations

Ambient Air Temperature

on Outdoor Coil

Air Temperature on

Indoor Coil

Min. DB

Max. DB

Min. WB

Max. WB

50 °F

115 °F

57 °F

72 °F

LIST OF SECTIONS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ORIFICE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

INSTALLATIONS REQUIRING AN ADD-ON TXV KIT . . . . . . . . . . . .5
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

LIST OF FIGURES

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Oil Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation of Vapor Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Orifice Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Outdoor Unit Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Typical Field Wiring (Air Handler / Electrical Heat) . . . . . . . . . . . . . . . .6
Thermostat Chart - Single Stage AC with PSC Air Handler . . . . . . . . .7
Thermostat Chart - Single Stage AC with PSC Air Handler . . . . . . . . .8
Thermostat Chart - Single Stage AC with PSC Furnace . . . . . . . . . . .9
Thermostat Chart - Single Stage AC with PSC Furnace . . . . . . . . . .10

LIST OF TABLES

Application Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

R-22 Saturated Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

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Summary

Page 2 - Johnson Controls Unitary Products; SECTION III: UNIT INSTALLATION; LOCATION; For multiple unit installations, units must be spaced a minimum; GROUND INSTALLATION; as marked on the original factory drier. See; Apply with Models; All Models

347337-UIM-A-0408 2 Johnson Controls Unitary Products SECTION III: UNIT INSTALLATION LOCATION Before starting the installation, select and check the suitability of thelocation for both the indoor and outdoor unit. Observe all limitations andclearance requirements. The outdoor unit must have sufficie...

Page 3 - Using a larger than specified line size could result in oil return; OIL TRAPPING; Oil Trap; INDOOR; Installation of Vapor Line; TO OUTDOOR UNIT

347337-UIM-A-0408 Johnson Controls Unitary Products 3 PIPING CONNECTIONS The outdoor condensing unit must be connected to the indoor evapora-tor coil using field supplied refrigerant grade (ACR) copper tubing that isinternally clean and dry. Units should be installed only with the tubingsizes for ap...

Page 4 - Connect the refrigerant lines using the following procedure:; SECTION IV: ORIFICE INSTALLATION; Install Schrader Valve Core as follows:

347337-UIM-A-0408 4 Johnson Controls Unitary Products Connect the refrigerant lines using the following procedure: 1. Remove the cap and Schrader core from both the liquid and vaporservice valve service ports at the outdoor unit. Connect low pres-sure nitrogen to the liquid line service port. 2. Bra...

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