Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Frontier (Rev. 2/4/2009) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructionsand safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manua...
Page 3 - TABLE OF CONTENTS; Si no lee Ingles, pida ayuda a
I n t r o d u c t i o n 3 5WPMAN0879 (3/18/2011) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION...
Page 4 - I n t r o d u ct i o n; SPECIFICATIONS; WARNING
4 I n t r o d u ct i o n 5WPMAN0879 (3/18/2011) SPECIFICATIONS GM1190 3-Point Hitch Category 1 and 2 Cutting Width 90" Cutting Height Range 1-1/2" - 7" Operating Weight with Chain Shielding 1200 lbs Blade Speed (feet per minute) 17,000 Blade Speed (RPM) 2,074 Blade Spindles 3 Number of B...
Page 5 - S a f e t y; TRAINING; SAFETY RULES
S a f e t y 5 GM1190 SRTemplate (3/22/2011) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer.) Failure to...
Page 6 - TRANSPORTATION
6 S a f e t y GM1190 SRTemplate (3/22/2011) Keep bystanders away from equipment. Do not operate or transport equipment while under the influence of alcohol or drugs. Operate only in daylight or good artificial light. Keep hands, feet, hair, and clothing away from equipment while engine is ru...
Page 7 - STORAGE
S a f e t y 7 GM1190 SRTemplate (3/22/2011) installed securely to ensure equipment is in a safecondition before putting unit into service. Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section forlocation.) Make sure shields and guards are properly installed a...
Page 8 - S a fe t y; SHIELD MISSING; ROTATING BLADES AND; Use a clean, damp cloth to clean safety decals.; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
8 S a fe t y 5WPMAN0879 (3/18/2011) 9 - 5WP57123 9" Red Rear Reflector SHIELD MISSING DO NOT OPERATE PUT SHIELD ON DANGER 18867--B 6 - 5WP15503 5 - 5WP18867 1 - Serial Number Plate ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running. Before mowi...
Page 9 - DANG; TO AVOID SERIOUS; ROTATING DRIVELINE
S a f e t y 9 5WPMAN0879 (3/18/2011) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! GUARD MISSING. DO NOT OPERATE. DANGER 33347E DANGER DANGER GUARD MISSING. DO NOT OPERATE. FALLING OFF CAN RESULT IN BEING RUN OVER. Tractor must ...
Page 10 - O p e r a t i o n; OPERATION; TRACTOR STABILITY; CAUTION
1 0 O p e r a t i o n 5WPMAN0879 (3/18/2011) OPERATION The operator is responsible for the safe operation ofthe mower. The operator must be properly trained.Operators should be familiar with the mower, the trac-tor, and all safety practices before starting operation.Read the safety rules and safety ...
Page 11 - CUTTING HEIGHT ADJUSTMENT
O p e r a t i o n 11 5WPMAN0879 (3/18/2011) Refer to Figure 2 1. For Category 1 hitch, position mower hitch arms(E) with offset toward center of mower. ForCategory 2 hitch, position mower hitch arms (E)with offset toward outside of mower. 2. Attach the mower hitch pins (B) to lower tractor liftarms ...
Page 12 - TRACTOR TOP LINK ADJUSTMENT
1 2 O p e r a t i o n 5WPMAN0879 (3/18/2011) 9. To raise front of mower, move spacers under frontcaster wheel arms. Figure 4 . Cutting Height Adjustment Remember, measurement at location A (Figure 4)should not be less than location B and should not beover 1/2" greater than location B. Figure 5 ....
Page 13 - OPERATING TECHNIQUE; Operating Tips
O p e r a t i o n 1 3 5WPMAN0879 (3/18/2011) FRONT CASTER WHEEL INTERFERENCE CHECK NOTICE ■ Do not operate tractor and mower until this interference check has been performed. If youchange tractors, you must perform the check forthat mounting. Figure 8 . Front Caster Wheel Interference Check Perform ...
Page 14 - Uneven Terrain; MOWER REMOVAL & STORAGE
1 4 O p e r a t i o n 5WPMAN0879 (3/18/2011) Plan your mowing pattern to travel straight forwardwhenever possible. Mow with uncut grass to the right.This will distribute the clippings over the cut area. Uneven Terrain Do not operate or transport on steep slopes. Do not stop, start, or change dir...
Page 15 - O w n e r S e r v i c e; OWNER SERVICE; BLOCKING METHOD
O w n e r S e r v i c e 1 5 5WPMAN0879 (3/18/2011) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this ma...
Page 17 - BELT SERVICE; Belt Installation; BLADE SERVICE; Blade Removal
O w n e r S e r v i c e 1 7 5WPMAN0879 (3/18/2011) Figure 11 . Belt Routing BELT SERVICE Belt Replacement One of the major causes of belt failure is improperinstallation. Before installing a new belt, check the fol-lowing: 1. Check pulley shafts and bearings for wear. 2. Check pulley grooves for cle...
Page 18 - Blade Installation; Blade Sharpening; CHAIN SHIELDING; CLEANING
1 8 O w n e r S e r v i c e 5WPMAN0879 (3/18/2011) Blade Installation Your dealer can supply genuine replacement blades. Substitute blades may not meet originalequipment specifications and may be dangerous. Figure 13 . Blade Assembly 1. Install blade pin (3) thru blade (2) and bladespindle (1). 2....
Page 19 - Tr o u b l e s h o o t i n g; TROUBLE SHOOTING; MOWING CONDITIONS
Tr o u b l e s h o o t i n g 1 9 5WPMAN0879 (3/18/2011) TROUBLE SHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut higher in center of swath than at edge Height of mower higher at rear than at front Adjust mower height and attitude so that mower rear and front are within 1/2 inch o...
Page 20 - Tro u b l e s h o o t i n g; BELT CONDITIONS
2 0 Tro u b l e s h o o t i n g 5WPMAN0879 (3/18/2011) TROUBLE SHOOTING BELT CONDITIONS * Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating broken or stretched cords) must be replaced. PROBLEM POSSIBLE CAUSE SOLUTION Belt slippage Mo...
Page 21 - NOTES
Tr o u b l e s h o o t i n g 2 1 5WPMAN0879 (3/18/2011) NOTES
Page 22 - D e a l e r S e r v i c e; DEALER SERVICE
2 2 D e a l e r S e r v i c e 5WPMAN0879 (3/18/2011) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of rep...
Page 23 - D e a l e r S e r v i c e; Spindle Assembly; Spindle Installation
D e a l e r S e r v i c e 2 3 5WPMAN0879 (3/18/2011) Figure 16 . Spindle Disassembly Spindle Assembly Refer to Figure 17. Bearing cones and cups are designed to work together.It is important to position them so bearing cone tapermates with cup taper. 1. Lubricate new cups (6) with a light oil. Place...
Page 24 - GEARBOX REPAIR; Seal Replacement
2 4 D e a l e r S e r v i c e 5WPMAN0879 (3/18/2011) 2. Install pulley (12) and split taper bushing (13) withintegral key (14) on spindle shaft. Make surebushing is in contact with sleeve on spindle shaft. 3. Alternately tighten split taper bushing cap screwsto 20 lbs-ft. 4. Install lock washer and ...
Page 25 - Vertical Shaft Seal Replacement
D e a l e r S e r v i c e 2 5 5WPMAN0879 (3/18/2011) 1. Clean area in housing where seal outer diameter(OD) seats. Apply a thin coat of Permatex. 2. Inspect area of shaft where seal seats. Removeany burrs or nicks with an emery cloth. 3. Lubricate gear shaft and seal lips. 4. Place seal squarely on ...
Page 26 - Gearbox Disassembly; Gearbox Reassembly
2 6 D e a l e r S e r v i c e 5WPMAN0879 (3/18/2011) 4. Remove four cap screws (9), flat washer (11), andremove shield (5) from gearbox. 5. Remove castle nut (14) and hardware from outputshaft of gearbox. 6. Remove sheave (4) from gearbox. 7. Remove four bolts (9) that attach gearbox togearbox stand...
Page 27 - Gearbox Installation; Drive Sheave Installation; UNIVERSAL JOINT REPAIR
D e a l e r S e r v i c e 2 7 5WPMAN0879 (3/18/2011) 16. Check that the gear backlash is between 0.006”and 0.016”. You should not have to adjust thebacklash. 17. Press in input oil seal (19), using tube of correctdiameter. Be careful not to damage seal lip. 18. Press oil cap (20) on to cover the rea...
Page 29 - A s s e m b l y; ASSEMBLY INSTRUCTIONS; DEALER SET-UP INSTRUCTIONS
A s s e m b l y 2 9 5WPMAN0879 (3/18/2011) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this mower is the responsibility of theFrontier dealer. If should be delivered to the ownercompletely assembled, lubricated, and adjusted fornormal cutting conditions. Complete Dealer Check Lists ...
Page 30 - Torque Caster Arms
3 0 A s s e m b l y 5WPMAN0879 (3/18/2011) Torque Caster Arms 1. Place mower on a hard level surface. 2. Loosen cap screws and lock nuts on all four casterwheel arms. This allows clearance in the casterwheel assemblies to be equalized. 3. Torque all cap screws and nuts to 85 lbs-ft. Install Hitch Ar...
Page 31 - Install Chain Shielding
A s s e m b l y 3 1 5WPMAN0879 (3/18/2011) Figure 31 . Chain Shield Installation Install Chain Shielding Full chain shielding must be installed when operating in populated areas or other areas wheret h r o w n o b j e c ts c o u l d i n j u r e p e o p l e o r d a m a g eproperty. • If this machin...
Page 33 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST
D e a l e r C h e c k L i s ts 3 3 5WPMAN0879 (3/18/2011) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly toensure it is set up properly before delivering it to thecustomer. The following check lists are a reminder of points toinsp...
Page 34 - N o te s
Page 36 - P a rts
3 6 P a rts 5WPMAN0879 (3/18/2011) GM1190 MAIN FRAME ASSEMBLY
Page 37 - P a r ts
P a r ts 3 7 5WPMAN0879 (3/18/2011) GM1190 MAIN FRAME ASSEMBLY REF PART QTY DESCRIPTION 1 ----- 1 Deck (not sold separately) 2 5WP1032786 2 Lower Hitch Arm 3 5WP56598 2 Sleeve .885 x 1.125 x 2.62 4 5WP19524 2 Sleeve .64 x 1.00 x 2.09 HT 5 5WP1032795 2 A-Frame Arm 6 5WP1032798 1 Sleeve .62 x .94 x 3....
Page 39 - GM1190 DRIVE SHAFT ASSEMBLY
P a r ts 3 9 5WPMAN0879 (3/18/2011) GM1190 DRIVE SHAFT ASSEMBLY REF PART QTY DESCRIPTION A 5WP1029937 1 Drive Assembly Complete 1 5WP40574 2 Yoke, 1-3/8-6SP (complete with lock collar) 2 5WP110 2 Cross and bearing kit 3 5WP40764 2 Spring Pin, 10 mm x 80 mm 4 5WP40575 1 Inboard Youk (male drive tube)...
Page 40 - GM1190 BLADE & SPINDLE ASSEMBLY
4 0 P a rts 5WPMAN0879 (3/18/2011) GM1190 BLADE & SPINDLE ASSEMBLY REF PART QTY DESCRIPTION 1 5WP1032800 1 Blade Spindle, Complete 2 5WP18359 1 Sleeve 1-3/8 x 1-3/4 x 5/8 3 5WP2715 2 Seal 1.75 x 2.56 x .5 4 5WP2717 2 Bearing Cone 5 5WP1032806 1 Spindle Housing w/ Cups 6 5WP2716 2 Bearing Cup 7 N...
Page 41 - GM1190 CHAIN SHIELDING ASSEMBLY
P a r ts 4 1 5WPMAN0879 (3/18/2011) GM1190 CHAIN SHIELDING ASSEMBLY REF PART QTY DESCRIPTION 1 5WP1032821 2 Front Chain Shield Plate 2 5WP1032832 1 Right Corner Chain Shield Plate 3 5WP1032833 1 Left Corner Chain Shield Plate 4 5WP1032822 1 Right Rear Chain Shield Plate 5 5WP1032823 1 Left Rear Chai...
Page 43 - A p p e n d i x; BOLT TORQUE CHART
A p p e n d i x 4 3 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 44 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
4 4 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 45 - I n d e x; INDEX
I n d e x 4 5 5WPMAN0879 (3/18/2011) INDEX AAssembly Chain Shielding 31 Dealer Set-Up Instructions 29 Initial Oil Fill 30 Optional Equipment Front Roller 31 DDealer Check Lists Delivery (Dealer’s Responsibility) 33 Pre-Delivery (Dealer’s Responsibility) 33 Dealer Service Blade Spindle Assembly 23 Di...
Page 46 - PART NUMBER
PART NUMBER 5WPMAN0879 ©2002 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. FrontierEquipment and the Frontier logo are trademarks of Deere & Company. All other trademarks, trade names, or service marks that appear in this man-ua...
