Page 2 - Introduction; Foreword
Introduction AG,OUO6075,97 –19–21FEB06–1/2 Foreword READ THIS MANUAL carefully to learn how to operateand service your machine correctly. Failure to do socould result in personal injury or equipment damage.This manual and safety signs on your machine mayalso be available in other languages (see your...
Page 5 - Contents
Contents Page Page Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-1 Working With Speed/Hour Meter . . . . . . . . . . . . 45-7Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . 45-8 Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Using ...
Page 6 - ii
Contents Page Page Extending/Retracting Cylinder. . . . . . . . . . . . . . . 60-4 Fill Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-3Lubricant Storage . . . . . . . . . . . . . . . . . . . . . . . . 85-3 Disconnecting Hoses . . . . . . . . . . . . . . . . . . . . . 60-5 Diesel...
Page 7 - iii
Contents Page Page Service—Every 1250 Hours Aiming Headlights. . . . . . . . . . . . . . . . . . . . . . 140-19Adjusting Headlights . . . . . . . . . . . . . . . . . . . . 140-20 Change Transmission-Hydraulic Oil and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-1 Replace ...
Page 8 - iv
Page 9 - Safety; Recognize Safety Information
Safety DX,ALERT –19–29SEP98–1/1 Recognize Safety Information T81389 –UN–07DEC88 This is a safety-alert symbol. When you see this symbolon your machine or in this manual, be alert to thepotential for personal injury. Follow recommended precautions and safe operatingpractices. DX,SIGNAL –19–03MAR93–1/...
Page 10 - Prevent Machine Runaway
Safety CED,OUO1032,2778 –19–15OCT99–1/1 Prevent Machine Runaway TS177 –UN–11JAN89 Avoid possible injury or death from machinery runaway. Do not start engine by shorting across starter terminals.Machine will start in gear if normal circuitry is bypassed. NEVER start engine while standing on ground. S...
Page 11 - Use Caution on Hillsides
Safety AG,OUO6035,65 –19–17MAY00–1/1 Use Caution on Hillsides TS205 –UN–23AUG88 Avoid holes, ditches, and obstructions which cause thetractor to tip, especially on hillsides. Avoid sharp, uphillturns. Never drive near the edge of a gully or steepembankment -- it might cave in. Driving forward out of...
Page 12 - Avoid Tipping
Safety MX,AVOIDTIP1A1 –19–22JUL94–1/1 Avoid Tipping TS205 –UN–23AUG88 Do not drive where machine could slip or tip. Stay alert for holes, rocks, and roots in the terrain, andother hidden hazards. Keep away from drop-offs. Slow down before you make a sharp turn. Take care when pulling loads or using ...
Page 13 - Freeing a Mired Machine
Safety DX,MIRED –19–07JUL99–1/1 Freeing a Mired Machine TS1645 –UN–15SEP95 TS263 –UN–23AUG88 Attempting to free a mired machine can involve safetyhazards such as the mired tractor tipping rearward, thetowing tractor overturning, and the tow chain or tow bar (acable is not recommended) failing and re...
Page 14 - Handle Fuel Safely—Avoid Fires; Wear Protective Clothing
Safety DX,FIRE1 –19–03MAR93–1/1 Handle Fuel Safely—Avoid Fires TS202 –UN–23AUG88 Handle fuel with care: it is highly flammable. Do not refuelthe machine while smoking or when near open flame orsparks. Always stop engine before refueling machine. Fill fuel tankoutdoors. Prevent fires by keeping machi...
Page 15 - Protect Against Noise
Safety DX,NOISE –19–03MAR93–1/1 Protect Against Noise TS207 –UN–23AUG88 Prolonged exposure to loud noise can cause impairmentor loss of hearing. Wear a suitable hearing protective device such asearmuffs or earplugs to protect against objectionable oruncomfortable loud noises. DX,PTO –19–12SEP95–1/1 ...
Page 16 - Safely Transporting the Tractor
Safety MX,SAIP,LA1 –19–29JUL94–1/1 Safely Transporting the Tractor LV610 –UN–22APR94 A disabled tractor is best transported on a flatbed carrier.Use chains to secure the tractor to the carrier. Never tow a tractor at a speed greater than 16 km/h (10mph). An operator must steer and brake the tractor ...
Page 17 - Keep Riders Off Machine; Practice Safe Maintenance
Safety DX,RIDER –19–03MAR93–1/1 Keep Riders Off Machine TS290 –UN–23AUG88 Only allow the operator on the machine. Keep riders off. Riders on machine are subject to injury such as beingstruck by foreign objects and being thrown off of themachine. Riders also obstruct the operator’s view resultingin t...
Page 18 - Service Tractor Safely; Work In Ventilated Area
Safety AG,OUO6035,70 –19–17MAY00–1/1 Service Tractor Safely LV828 –UN–08AUG94 Do not service the tractor while it is in motion or while theengine is running. Tighten wheel hardware to correct torque as specified inWheels, Tyres and Tread section. Torque at intervalsshown in Break-In Period and Lubri...
Page 19 - Avoid Heating Near Pressurized Fluid Lines
Safety DX,TORCH –19–10DEC04–1/1 Avoid Heating Near Pressurized Fluid Lines TS953 –UN–15MAY90 Flammable spray can be generated by heating nearpressurized fluid lines, resulting in severe burns toyourself and bystanders. Do not heat by welding,soldering, or using a torch near pressurized fluid lines o...
Page 20 - Store Attachments Safely
Safety DX,STORE –19–03MAR93–1/1 Store Attachments Safely TS219 –UN–23AUG88 Stored attachments such as dual wheels, cage wheels,and loaders can fall and cause serious injury or death. Securely store attachments and implements to preventfalling. Keep playing children and bystanders away fromstorage ar...
Page 21 - Service Tires Safely
Safety DX,RIM –19–24AUG90–1/1 Service Tires Safely TS211 –UN–23AUG88 Explosive separation of a tire and rim parts can causeserious injury or death. Do not attempt to mount a tire unless you have the properequipment and experience to perform the job. Always maintain the correct tire pressure. Do not ...
Page 22 - Safety Signs; Warning Labels
Safety Signs GENERIC,0000038 –19–28JUN06–1/4 Warning Labels Keep warning labels in good condition, replace if not inreadable condition. GENERIC,0000038 –19–28JUN06–2/4 PY5800 –UN–11JUL06 Top surface of PTO shield M71026 –19–02JUL90 PY5801 –UN–11JUL06 Just below starter body LV1932 –19–02JUN97 PY1057...
Page 24 - Controls and Instruments; Tractor Controls
Controls and Instruments PY80265,05I0102 –19–17FEB06–1/2 Tractor Controls PY5158 –UN–17FEB06 A—Steering Wheel D—Light Switch G—Clutch Pedal I—Foot Throttle B—Hand Throttle E—Hazard Switch H—Key Switch J—Brake Pedal C—Horn Button F—Turn Signal Switch Continued on next page 15-1 082206 PN=22
Page 26 - Instrument Panel
Controls and Instruments PY80265,05I0105 –19–12SEP05–1/1 Instrument Panel PY5766 –UN–02JUN06 A—Air Restriction Indicator D—Charging System Indicator F—Coolant Temperature H—Tachometer B—High Beam Indicator E—Engine Oil Pressure Gauge I—Fuel Gauge C—Hour Meter Indicator G—Turn Signal Direction Indica...
Page 27 - Lights; Light Switch Positions
Lights GENERIC,000003A –19–11JUL06–1/1 Light Switch Positions PY4481 –UN–11JAN05 PY4107 –UN–21AUG04 A—Lights OffB—Warning Lights PositionC—Dim Headlights,Tail Lights and Warning Light Position D—Bright Headlights, Tail Lights and Warning Lights Position E—High BeamlightsF—Flood Light Switch Tractor ...
Page 28 - Using Headlights; Using High Beam Indicator
Lights GENERIC,000003B –19–11JUL06–1/1 Using Headlights PY4481 –UN–11JAN05 PY5148 –UN–23FEB06 A—Lights OffB—Warning Lights PositionC—Dim Headlights, Tail Lights, and Warning Light Position D—Bright Headlights, Tail Lights and Warning Lights Position E—High BeamlightF—Headlights Dual-beam headlights ...
Page 29 - Using Tail Lights
Lights PY80265,05I0109 –19–11JUL06–1/1 Using Tail Lights PY4883 –UN–22APR05 A—Tail Lights Red tail lights (A) are switched on by either brightheadlight or dim headlight light switch position. Be sure tail light lenses are clean before driving on aroad, so other drivers can see it easily. CAUTION: Pr...
Page 30 - Using Turn Signals; NOTE: Be sure to manually return lever to center position
Lights GENERIC,000003D –19–11JUL06–1/1 Using Turn Signals PY4114 –UN–23FEB06 PY5510 –UN–17FEB06 PY5767 –UN–02JUN06 A—Turn Signal LeverB—Left-Hand LightsC—Right-Hand LightsD—Dash Indicator Lights Move turn signal lever (A) down to indicate left-hand turnor up for right-hand turn. Indicator lights (D)...
Page 31 - Using Hazard Lights
Lights GENERIC,000003E –19–21FEB06–1/1 Using Hazard Lights PY4338 –UN–28DEC04 Rear lights PY4339 –UN–28DEC04 Front light PY4896 –UN–20FEB06 Hazard Light Switch A—Turn Signal Light on Rear SideB— Turn Signal Light on Front SideC— Hazard Light Switch All 4 turn signal lights ( 2 front and 2 rear) star...
Page 32 - Using Flood Lamp; NOTE: Matching plug is available through your John
Lights PY80265,05I0112 –19–11JUL06–1/1 Using Flood Lamp PY4106 –UN–23FEB06 PY4150 –UN–20FEB06 A—Lights OffB—Warning Lights PositionC—Dim Headlights, Tail Lights and Warning Light Position D—Bright Headlights, Tail Lights and Warning Lights Position E—High BeamlightF—HornG—Flood LampH—Flood Light Swi...
Page 33 - Operator’s Platform; Selecting Seat Position; Deluxe Seat; Adjusting Ride Comfort
Operator’s Platform PY80265,05I0114 –19–12SEP05–1/1 Selecting Seat Position PY1032 –UN–24JUN01 A—Seat Adjustment Lever Deluxe Seat Seat can be moved forward or backward depending onoperator’s requirement. To move seat on either side, justlift lever (A) and push the seat. PY80265,05I0115 –19–12SEP05–...
Page 34 - Observe Engine Operation Closely; NOTE: If engine oil must be added, use seasonal
Break-In Period PY80265,05I0116 –19–02JUN06–1/1 Observe Engine Operation Closely PY5769 –UN–02JUN06 A—Charging IndicatorB—Oil Pressure IndicatorC—Coolant Temperature Indicator IMPORTANT: The engine is ready for normal operation. Be extra cautious during thefirst 100 hours, until you becomethoroughly...
Page 35 - Prestarting Checks; Service Daily Before Start-Up; NOTE: Coolant level with a cold engine should be at the
Prestarting Checks GENERIC,000003F –19–17FEB06–1/1 Service Daily Before Start-Up PY4036 –UN–19JUN06 PY5511 –UN–17FEB06 A—Engine Oil DipstickB—Engine Oil Filler CapC—Recovery TankD—Radiator Cap 1. Check the engine oil level. Wipe dipstick (A) off and reinsert it fully. Remove and locate oil level. Sa...
Page 36 - Operating the Engine; Before Starting the Engine
Operating the Engine GENERIC,0000054 –19–11JUL06–1/1 Before Starting the Engine TS220 –UN–23AUG88 PY5512 –UN–17FEB06 PY5527 –UN–21FEB06 PY4316 –UN–14DEC04 A—Gear Shift LeverB—Range Shift LeverC—PTO LeverD—Rockshaft Draft Control LeverE—Rockshaft Position Control Lever CAUTION: Prevent asphyxiation. ...
Page 37 - Starting the Engine; NEVER start engine while standing on ground.; IMPORTANT: DO NOT operate starter more than 20
Operating the Engine PY80265,05I0120 –19–12SEP05–1/1 Starting the Engine TS177 –UN–11JAN89 PY4497 –UN–13JAN05 A—Hand ThrottleB—Key Switch On 1. Push hand throttle (A) forward off idle position (approximately 1/3 of full throttle). Engine may not startwith throttle pulled completely down. CAUTION: Av...
Page 38 - Check Instruments After Starting; IMPORTANT: NEVER operate engine without; Charging System Indicator
Operating the Engine PY80265,05I0121 –19–02JUN06–1/1 Check Instruments After Starting PY5769 –UN–02JUN06 A—Charging System IndicatorB—Oil Pressure IndicatorC—Temperature Gauge IMPORTANT: If charging system (A) or oil pressure (B) indicators fail to go out, ortemperature gauge (C) indicates hot,stop ...
Page 39 - Air Restriction Indicator; Coolant Temperature Gauge; Watch Fuel Level; IMPORTANT: Use diesel fuel only. See Fuel and
Operating the Engine PY80265,05I0124 –19–02JUN06–1/1 Air Restriction Indicator PY5731 –UN–31MAY06 A—Air Restriction Indicator Air restriction indicator (A) will light if air cleaner becomesplugged. Service air cleaner as soon as possible. Indicator should light momentarily when key is turnedslowly t...
Page 40 - Changing Engine Speeds; NOTE: If hydraulic functions are slow, see Warming
Operating the Engine PY80265,05I0127 –19–12SEP05–1/1 Changing Engine Speeds PY4485 –UN–16FEB06 PY4937 –UN–01JUN06 A—Hand ThrottleB—Foot Throttle To increase speed, push hand throttle (A) forward. To temporarily increase engine speed above hand throttlesetting, depress foot throttle (B). CAUTION: Eng...
Page 41 - Restart Stalled Engine; Avoid Idling the Engine
Operating the Engine GENERIC,0000055 –19–11JUL06–1/1 Restart Stalled Engine PY4001 –UN–06JUN06 A—Clutch Pedal CAUTION: DO NOT run a cold engine at fullthrottle. Engine should be kept at idling for 30sec before the RPM is increased, this should bestrictly followed otherwise sudden accelerationmay dam...
Page 42 - Observe Engine Work and Idle Speeds
Operating the Engine PY80265,05I0131 –19–02JUN06–1/1 Observe Engine Work and Idle Speeds PY5775 –UN–02JUN06 Slow idle speed should be 800-875 RPM. At light or noload, full throttle speed will increase to 2500 RPM. Normal working speed is 1600—2400 RPM rated speed.Within these limits engine can be pu...
Page 43 - Stopping the Engine; IMPORTANT: Cooling of certain engine parts is; Using Booster Battery
Operating the Engine PY80265,05I0133 –19–12SEP05–1/1 Stopping the Engine PY4501 –UN–13JAN05 A—Hand ThrottleB—Key Switch OFF 1. Pull hand throttle (A) down to slow idle position. Allow engine to idle for one to two minutes. 2. Put gear shift lever in Park position (B). IMPORTANT: Cooling of certain e...
Page 44 - Driving the Tractor; Operator Training Required; Driving on Public Roads; IMPORTANT: To prevent unnecessary wear, never
Driving the Tractor PY80265,05I0135 –19–12SEP05–1/1 Operator Training Required • Study the Operation section of this manual beforeoperating tractor. • Operate tractor in an open, unobstructed area underdirection of an experienced operator. • Learn use of all controls. • Operator experience is requir...
Page 46 - Operating Transmission; Shifting Transmission; IMPORTANT: To prevent transmission damage, do
Driving the Tractor PY80265,05I0137 –19–11JUL06–1/1 Operating Transmission PY4000 –UN–10JAN06 Left Side PY3099 –UN–23FEB06 Right Side A—Range Shift Lever B—Speed Shift Lever Range shift lever (A) provides three forward speedranges, (A, B & C). Using range and speed shift levers in differentcombi...
Page 47 - Selecting a Gear; IMPORTANT: To extend drive train life and avoid; Using Brakes
Driving the Tractor PY80265,05I0139 –19–02JUN06–1/1 Selecting a Gear PY5775 –UN–02JUN06 IMPORTANT: To extend drive train life and avoid excessive soil compaction and rollingresistance when using ballast, operateone gear lower than normal. The tractor may be operated in any gear with enginespeeds bet...
Page 48 - Using Differential Lock; IMPORTANT: To prevent damage to drive train, DO
Driving the Tractor PY80265,05I0141 –19–12SEP05–1/1 Using Differential Lock PY1202 –UN–11JUN02 A—Differential Lock Pedal CAUTION: DO NOT operate tractor at highspeed or attempt to turn with differential lockengaged. IMPORTANT: To prevent damage to drive train, DO NOT engage differential lock when on...
Page 49 - Stopping Tractor
Driving the Tractor PY80265,05I0142 –19–11JUL06–1/1 Stopping Tractor PY1205 –UN–11JUN02 PY1215 –UN–11JUN02 PY1469 –UN–28AUG03 A—Gear Shift LeverB—Hand ThrottleC—Rockshaft Draft Control LeverD—Rockshaft Position Control Lever CAUTION: Always place the range shift lever inneutral (N) and set brakes be...
Page 50 - Rockshaft and 3-Point Hitch; Match Tractor Power to Implement; IMPORTANT: Tractor power should be matched to the; -Point Hitch Components
Rockshaft and 3-Point Hitch PY80265,05I0143 –19–12SEP05–1/1 Match Tractor Power to Implement IMPORTANT: Tractor power should be matched to the size of certain implements. Excessivepower can damage an implement, andtoo large an implement can damage thetractor. (Refer to your implementoperators manual...
Page 51 - Rockshaft Control Levers; NOTE: Position control lever stop is used when operating
Rockshaft and 3-Point Hitch PY80265,05I0145 –19–11JUL06–1/1 Rockshaft Control Levers PY1470 –UN–28AUG03 A—Rockshaft Position Control LeverB—Rockshaft Draft Control Lever The rockshaft position is controlled by two levers, therockshaft position control lever (A) and the rockshaft draftcontrol lever (...
Page 52 - Using Rockshaft Position Control
Rockshaft and 3-Point Hitch PY80265,05I0147 –19–12SEP05–1/1 Using Rockshaft Position Control PY1470 –UN–28AUG03 M47168 –UN–31JAN92 A—Rockshaft Position Control LeverB—Rockshaft Draft Control LeverC—Position Control Lever in rearward positionD—Position Control Lever in desired depth positionE—Positio...
Page 53 - Using Draft Control
Rockshaft and 3-Point Hitch PY80265,05I0148 –19–12SEP05–1/1 Using Draft Control PY1472 –UN–28AUG03 M47169 –19–29JAN92 A—Rockshaft Position Control LeverB—Rockshaft Draft Control LeverC—Draft Sensing Off PositionD—Position Control Lever Stop The rockshaft is equipped with variable draft controlsystem...
Page 54 - Preparing Implement
Rockshaft and 3-Point Hitch PY80265,05I0149 –19–12SEP05–1/1 Adjusting Rockshaft Rate-of-Drop/ Implementlock PY4543 –UN–23JAN05 A—Rockshaft Rate-Of-Drop Knob cum Implement Lock CAUTION: Excessive rate-of-drop may causedamage or injury. Fully lowering implementshould require at least two seconds. Rock...
Page 55 - Positioning Center Link; NOTE: Implement with Category II mast height 610 mm
Rockshaft and 3-Point Hitch PY80265,05I0151 –19–12SEP05–1/1 Positioning Center Link PY4005 –UN–14JUL04 A—Upper HoleB—Middle HoleC—Lower Hole The draft sensing rockshaft center link attaching brackethas holes which allow three different positions forattaching the center link. The position effects the...
Page 56 - Attaching Implements to 3-Point Hitch; NOTE: Locking pins can be stored on draft links (through
Rockshaft and 3-Point Hitch GENERIC,000004D –19–11JUL06–1/1 Attaching Implements to 3-Point Hitch PY5374 –UN–09DEC05 Align Hitch Point PY5375 –UN–09DEC05 Central Link Locking Clip PY5530 –UN–22FEB06 Rockshaft Control Lever A—ImplementB—Implement Hitch PinsC—Center Link Locking ClipD—TabE—Rockshaft P...
Page 57 - Adjusting Hitch Side Sway; NOTE: Check implement operator’s manual for instruction
Rockshaft and 3-Point Hitch PY80265,05I0153 –19–12SEP05–1/1 Adjusting Hitch Side Sway PY4892 –UN–14APR05 A—Threaded Link NOTE: Check implement operator’s manual for instruction on whether to allow side sway. IMPORTANT: DO NOT shorten chains so short that they do not allow hitch to be raisedcompletel...
Page 58 - Leveling the Hitch; IMPORTANT: DO NOT attempt to overextend center
Rockshaft and 3-Point Hitch GENERIC,0000064 –19–08MAR06–1/1 Leveling the Hitch PY5285 –UN–24NOV05 PY5459 –UN–09JAN06 A—Locking ClipB—Center Link BodyC—Locking HandleD—Slot 1. Lower implement to take weight off hitch. IMPORTANT: DO NOT attempt to overextend center link beyond limits of locking clip o...
Page 59 - Adjusting Lateral Float
Rockshaft and 3-Point Hitch GENERIC,0000042 –19–22FEB06–1/1 Adjusting Lateral Float PY5381 –UN–10DEC05 PY5380 –UN–10DEC05 A—Pin In Vertical PositionB—Pin In Horizontal Position To allow the draft link to raise slightly as implementfollows ground contour, place head of float pin and therectangular wa...
Page 60 - Warming Hydraulic System Oil; IMPORTANT: To prevent damaging hydraulic pump or
Rockshaft and 3-Point Hitch PY80265,05I0157 –19–02JUN06–1/1 Warming Hydraulic System Oil PY4407 –UN–22FEB06 PY5775 –UN–02JUN06 A—Hydraulic Oil Filter Hydraulic system may be slow to function when tractor isstarted in cold weather. This is because cold oil will notflow as easily through the hydraulic...
Page 61 - Remote Hydraulic Cylinders; Use Correct Hose Tips
Remote Hydraulic Cylinders PY80265,05I0158 –19–12SEP05–1/1 Use Correct Hose Tips If your tractor is equipped with a selective control valve(SCV), the couplers receptacles accept a standard hosetip as recommended by ISO 1 and SAE 2 . Adapters are available to allow connecting the older John Deere hos...
Page 62 - Connecting Hoses
Remote Hydraulic Cylinders GENERIC,000004F –19–08JUN06–1/1 Connecting Hoses X9811 –UN–23AUG88 PY5796 –UN–08JUN06 PY5792 –UN–08JUN06 PY5795 –UN–08JUN06 A—Dust PlugB— Receptacle CAUTION: Escaping fluid under pressure canpenetrate the skin causing serious injury. Avoidthe hazard by relieving pressure b...
Page 63 - Connecting Single-Acting Cylinder; IMPORTANT: Volume of oil required to extend; Correcting Reversed Cylinder Response
Remote Hydraulic Cylinders GENERIC,0000050 –19–20FEB06–1/1 Connecting Single-Acting Cylinder PY5789 –UN–08JUN06 PY5797 –UN–08JUN06 A—SCV Outlet LeverB—SCV Outlet In order for lever (A) to work properly, a single-actingcylinder should be connected only to SCV outlet in theextend position (top coupler...
Page 64 - Extending/Retracting Cylinder; Extending Cylinder
Remote Hydraulic Cylinders GENERIC,0000052 –19–20FEB06–1/1 Extending/Retracting Cylinder PY5789 –UN–08JUN06 M47174 –UN–31JAN92 A—Control LeverB—Extend and Retract Cylinder Extending Cylinder Pull lever (A) to the rear of neutral and hold it againstspring pressure. This extends cylinder (B) (up arrow...
Page 65 - Disconnecting Hoses
Remote Hydraulic Cylinders PY80265,05I0156 –19–08JUN06–1/1 Disconnecting Hoses X9811 –UN–23AUG88 PY5796 –UN–08JUN06 A—Dust Plug 1. If possible, retract remote cylinder as much as possible to protect cylinder rod from damage. CAUTION: Escaping fluid under pressure canpenetrate the skin causing seriou...
Page 66 - Drawbar and PTO; IMPORTANT: Certain heavy equipment, such as a; Stay Clear of Rotating Drivelines
Drawbar and PTO PY80265,05I0157 –19–12SEP05–1/1 Observe Drawbar / Wagon Hitch LoadLimitations IMPORTANT: Certain heavy equipment, such as a loaded single-axle trailer, can placeexcessive strain on drawbar. Strain isgreatly increased by speed and roughground. Static vertical load on drawbar/wagonhitc...
Page 67 - Attaching PTO-Driven Implement
Drawbar and PTO PY80265,05I0159 –19–12SEP05–1/1 Attaching PTO-Driven Implement PY1094 –UN–10APR05 CAUTION: Stop engine before attachingimplement or working in area of implementhitch. 1. Attach implement to tractor before connecting PTO drive line. Raise hitch to upward position if it is not tobe use...
Page 70 - Adjusting PTO Clutch Operating Rod
Drawbar and PTO PY80265,05I0162 –19–20FEB06–1/1 Adjusting PTO Clutch Operating Rod PY4487 –UN–17FEB06 PY5016 –UN–21MAY05 PY5019 –UN–21MAY05 PTO Clutch Rod (In Fully Engaged Position) A—PTO Clutch LeverB—Clip PinC—Jam NutD—ArmE—ClevisF—Jam NutG—ClevisH—Clip Pin 1. Move PTO lever (A) to rearward (dise...
Page 71 - Ballast; Planning for Maximum Productivity; Matching Ballast to Load Work
Ballast PY80265,05I0163 –19–12SEP05–1/1 Planning for Maximum Productivity Proper ballasting is an important factor in tractorperformance. maximum productivity can be achievedonly if tractor weight is appropriate for the job. John Deere FMO (Fundamentals of MachineOperations) Tractors, discusses meth...
Page 72 - Measuring Wheel Slip—Manually; NOTE: Available horsepower is greatly reduced when
Ballast PY80265,05I0166 –19–21FEB06–1/1 Measuring Wheel Slip—Manually PY5516 –UN–17FEB06 1. Place a mark (A) on a rear tyre which is easily observed (a chalk mark is recommended). 2. With tractor working and implement lowered, mark a starting point (B) on the ground at the place where thetyre mark (...
Page 73 - Ballast Limitations
Ballast PY80265,05I0167 –19–12SEP05–1/1 Ballast Limitations Ballast should be limited by either tyre capacity ortractor capacity. Each tyre has a recommendedcarrying capacity which should not be exceeded (seeWheels, Tyres and Treads section). If a greater amount of weight is needed for traction, a l...
Page 74 - Ballasting Front End for Transport; IMPORTANT: Tighten the basic weight attaching
Ballast PY80265,05I0168 –19–11JUL06–1/1 Ballasting Front End for Transport PY2246 –UN–21FEB06 A—Attaching BoltsB—Starter WeightC—NutsD—Additional Weights CAUTION: Additional front ballast may beneeded for transporting rear-mountedimplements. When implement is raised, driveslowly over rough ground, r...
Page 75 - Ballasting Tractor; IMPORTANT: DO NOT overload tyres. If maximum
Ballast PY80265,05I0169 –19–12SEP05–1/1 Ballasting Tractor Add weight to front end if needed for stability. Heavypulling and heavy rear-mounted implements tend to liftfront wheels. Add enough ballast to maintain steeringcontrol and prevent tip-over. Refer to the implement operator’s manual, along wi...
Page 76 - Using Cast Iron Weights; Installing Rear Cast Iron Weights
Ballast PY80265,05I0172 –19–12SEP05–1/1 Using Cast Iron Weights M47215 –UN–29JAN92 Cast iron weights are available in a 48 kg (106 lb) size.Weights can be installed on the inside or outside of wheel.See your John Deere dealer for more information andrecommendations on weight use and placement. Speci...
Page 77 - Using Liquid Weight; IMPORTANT: NEVER fill tyre to more than 75%
Ballast PY80265,05I0174 –19–12SEP05–1/1 Using Liquid Weight CAUTION: Installing liquid ballast requiresspecial equipment and training. Have the jobdone by your John Deere dealer or a tyreservice store. IMPORTANT: NEVER fill tyre to more than 75% full. More solution would leave toolittle air space to...
Page 78 - Wheels, Tyres and Treads; Service Tyres Safely
Wheels, Tyres and Treads PY80265,05I0175 –19–12SEP05–1/1 Service Tyres Safely TS211 –UN–23AUG88 Explosive separation of at tyre and rim parts can causeserious injury or death. Do not attempt to mount a tyre unless you have theproper equipment and experience to perform the job. Always maintain the co...
Page 79 - Check Tyre Inflation Pressure; NOTE: When furrow plowing or during hillside
Wheels, Tyres and Treads PY80265,05I0177 –19–12SEP05–1/1 Check Tyre Inflation Pressure Check tyres daily for damage or noticeably lowpressure. At least every 100 hours of operation, check inflationpressure with a gauge. Use an accurate gauge having10 kPa (0.1 bar) (1 psi) graduations. If tyres conta...
Page 80 - Tyre Inflation Pressure Chart; NOTE: Follow checking procedure when a new tractor
Wheels, Tyres and Treads PY80265,05I0178 –19–12SEP05–1/1 Tyre Inflation Pressure Chart Tyre Inflation Pressure Chart 5310 S With Maximum Ballast or Heavy Front Tyres With Little or No Added Weight Mounted Implement Tyre Size Ply Rating Tread kPa (bar) (psi) kPa (bar) (psi) 6.5-20 8 F2 140 (1.4) (20)...
Page 81 - Tighten Bolts—Adjustable Front Axle
Wheels, Tyres and Treads GENERIC,0000056 –19–21FEB06–1/1 Tighten Bolts—Adjustable Front Axle PY5528 –UN–21FEB06 PY1487 –UN–18JAN06 A—Axle-to-kneeB—Disk-to-flange Tighten bolts in the following locations to specifications: Specification Adjustable Front Axle—Axle-to-Knee Bolts—Torque 480 N•m (350 lb-...
Page 82 - Tighten Bolts—Rear Axle; Observe Rear Wheel Tread Width Limitations
Wheels, Tyres and Treads PY80265,05I0181 –19–12SEP05–1/1 Tighten Bolts—Rear Axle PY4282 –UN–06DEC04 PY1956 –UN–12JAN04 A—Rim-to-disk boltsB—Disk-to-flange boltsC—StudD—Nut Tighten bolts in the following locations to specifications: Specification Rear Axle Rim-to-Disk—Torque 245 N•m (180 lb-ft) ........
Page 83 - Tread Settings—Multi-Position Rear Wheels; IMPORTANT: After setting wheel spacing, tighten; NOTE: Tread settings are measured at bottom of
Wheels, Tyres and Treads PY80265,05I0183 –19–12SEP05–1/2 Tread Settings—Multi-Position Rear Wheels Wheel tread on rear axle with multi-position wheelscan be adjusted by repositioning or exchanging therims or by reversing the wheel disks. Wheel tread can also be adjusted by exchanging thecomplete whe...
Page 84 - Tread Settings—Adjustable Front Axle
Wheels, Tyres and Treads GENERIC,0000057 –19–21FEB06–1/2 Tread Settings—Adjustable Front Axle PY5528 –UN–21FEB06 LV1515 –UN–05MAR96 A—Adjustment Holes Front rims are offset. With some tires, this providestwo tread spacings at each axle setting. ADJUSTABLE FRONT AXLE TREAD SETTINGS Diagram C Centerli...
Page 86 - Adjust Front Axle Tread Width; IMPORTANT: DO NOT place jack under engine oil
Wheels, Tyres and Treads GENERIC,0000058 –19–22FEB06–1/1 Adjust Front Axle Tread Width PY5529 –UN–21FEB06 A—Tie RodB—Axle Nuts (4 used)C—Cap Screws (4 used)D—Sleeve (4 used)E—Tie Rod Cap Screw IMPORTANT: DO NOT place jack under engine oil pan. 1. Jack up front end of tractor. 2. When making large tr...
Page 89 - Transporting; Use Safety Lights and Devices
Transporting PY80265,05I0188 –19–12SEP05–1/1 Use Safety Lights and Devices TS951 –UN–12APR90 Prevent collisions between other road users, slow movingtractors with attachments or towed equipment, andself-propelled machines on public roads. Frequently checkfor traffic from the rear, especially in turn...
Page 92 - Transport on Carrier; IMPORTANT: Seal exhaust to prevent dirt from; Towing Tractor; IMPORTANT: To avoid damaging; NOTE: After transporting tractor, drain oil that was added
Transporting PY80265,05I0190 –19–12SEP05–1/1 Transport on Carrier LV610 –UN–22APR94 CAUTION: Chain tractor to carrier securely.Drive carrier slowly. The best method of transporting a disabled tractor is tohaul it on a flatbed carrier. IMPORTANT: Seal exhaust to prevent dirt from entering and damagin...
Page 93 - Fuels, Lubricants and Coolant
Fuels, Lubricants and Coolant PY80265,05I0192 –19–12SEP05–1/1 Handle Fuel Safely—Avoid Fires M73115 –UN–09MAR90 Use only diesel fuel. Handle fuel with care, it is highly flammable. DO NOT refuel machine: • While you smoke. • When machine is near open flame or sparks. • When engine is running. STOP e...
Page 94 - Diesel Engine Oil; Diesel Fuel; IMPORTANT: If fuel sulphur content exceeds 0.7
Fuels, Lubricants and Coolant GENERIC,000005D –19–22FEB06–1/1 Diesel Engine Oil PY5149 –UN–21AUG05 Use genuine engine oil. This oil is available in pack of1litre and 8.5 litre at John Deere Dealership only PY80265,05I0194 –19–12SEP05–1/1 Fuel Storage Buy good quality, clean fuel from a reputable sup...
Page 95 - Fill Fuel Tank; Lubricant Storage
Fuels, Lubricants and Coolant PY80265,05I0196 –19–12SEP05–1/1 Fill Fuel Tank TS202 –UN–23AUG88 PY4101 –UN–20AUG04 A—Fuel Tank Filler Cap CAUTION: Handle fuel with care: It is highlyflammable. DO NOT refuel the machine whilesmoking or when near open flame or sparks. Always stop engine before refuelin...
Page 96 - Diesel Engine Coolant
Fuels, Lubricants and Coolant DX,COOL3 –19–27OCT05–1/2 Diesel Engine Coolant The engine cooling system is filled to provideyear-round protection against corrosion and cylinderliner pitting, and winter freeze protection to -37 ° C (-34 ° F). If protection at lower temperatures is required, consult yo...
Page 97 - Transmission and Hydraulic Oil
Fuels, Lubricants and Coolant DX,COOL3 –19–27OCT05–2/2 Water quality is important to the performance of thecooling system. Distilled, deionized, or demineralizedwater is recommended for mixing with ethylene glycoland propylene glycol base engine coolant concentrate. IMPORTANT: Do not use cooling sys...
Page 98 - Grease
Fuels, Lubricants and Coolant PY80265,05I0203 –19–12SEP05–1/1 Grease Depending upon the expected air temperature rangeduring the service interval, use grease as shown onthe adjoining table. John DeereHigh-Temperature/Extreme-Pressure/Non-Clay Greaseis recommended. If other greases are used, they mus...
Page 99 - Service and Maintenance; Observe Service Intervals
Service and Maintenance PY80265,05I0204 –19–02JUN06–1/1 Observe Service Intervals PY5777 –UN–02JUN06 A—Hourmeter Using hour meter (A) as a guide, perform all services atthe hourly intervals indicated on the following pages. Keepa service record on charts provided in the Lubrication andMaintenance Re...
Page 100 - Service Intervals; Every 10 Hours
Service and Maintenance PY80265,05I0206 –19–12SEP05–1/1 Service Intervals Every 10 Hours • Check engine oil level • Check coolant level • Drain water and sediment from fuel filters • Lubricate tie rod ends 1 • Lubricate steering spindles 1 • Lubricate front axle pivot pin 1 • Lubricate rear axle bea...
Page 101 - Service—Every 10 Hours; Check Engine Oil Level; Check Coolant Level; IMPORTANT: Check the coolant level when engine is
Service—Every 10 Hours PY80265,05I0207 –19–12JUL06–1/1 Check Engine Oil Level PY4036 –UN–19JUN06 A—Engine Oil DipstickB—Engine Oil Filler Cap 1. Park tractor on level ground, put range shift lever in neutral (N), set brakes and pull fuel shut-off knob tostop engine 2. Pull out dipstick (A). Oil leve...
Page 103 - Water Separator Bowl
Service—Every 10 Hours PY80265,05I0210 –19–12SEP05–1/1 Water Separator Bowl PY4285 –UN–06DEC04 PY4300 –UN–06DEC04 A—Hose from Fuel Tank to Water SeparatorB—Hose from Water Separator to Fuel FilterC—Water SeparatorD—Drain Screw 1. The water separator is used to obtain the better functioning of fuel s...
Page 104 - Service—Every 50 Hours; Clean and Check Battery; Lubricate Front Axle Pivot Pin
Service—Every 50 Hours PY80265,05I0212 –19–11JUL06–1/1 Check Transmission-Hydraulic System OilLevel PY4942 –UN–21APR05 A—Dipstick 1. Park on level ground. Put range shift lever in neutral (N), set brakes and pull fuel shut-off knob to stopengine. 2. Wait a minimum of five minutes for oil to settle. ...
Page 105 - Lubricate Steering Spindles; Inspect Tyres and Loose Hardwares
Service—Every 50 Hours PY80265,05I0215 –19–11JUL06–1/1 Lubricate Steering Spindles PY4068 –UN–06JUN06 Adjustable Front Axle Shown A—Spindle Fitting Zerk On tractors equipped with adjustable front axle, applyseveral shots of general purpose grease (See Fuels,Lubricants and Coolant section) to steerin...
Page 106 - Service—Every 250 Hours; Change Engine Oil and Filter; NOTE: The approximate engine crankcase oil capacity is
Service—Every 250 Hours PY80265,05I0217 –19–12SEP05–1/1 Change Engine Oil and Filter PY4147 –UN–26AUG04 A—Engine Oil Drain PlugB—Engine Oil Filter 1. Run engine to heat oil. pull fuel shut-off knob to turn engine OFF. NOTE: The approximate engine crankcase oil capacity is 8.5 L (9 qt). 2. Remove oil...
Page 107 - Service Air Cleaner; Inspect and Adjust Alternator/Fan Belt; NOTE: Run engine for five minutes to warm a cold belt.
Service—Every 250 Hours PY80265,05I0218 –19–12SEP05–1/1 Service Air Cleaner PY4286 –UN–06DEC04 A—Air CleanerB—Dust Unloader Valve A dual element air cleaner is standard. A dirty primaryelement is indicated when the air restriction indicator oninstrument panel illuminates. A dirty element can result ...
Page 108 - Lubricate 3-Point Hitch
Service—Every 250 Hours PY80265,05I0220 –19–12SEP05–1/1 Lubricate 3-Point Hitch PY4287 –UN–01JUN06 A—Right Lift Link Grease Fittings (2 used)B—Left Lift Link Grease Fitting Lubricate right lift link (A) and left lift link (B) with severalshots of multipurpose grease. (See Fuels, Lubricants andCoolan...
Page 109 - Check and Adjust Clutch Pedal Free Play
Service—Every 250 Hours PY80265,05I0222 –19–21JUN06–1/1 Check and Adjust Clutch Pedal Free Play PY1502 –UN–02JUN05 PY4013 –UN–02JUN05 A—Clutch Pedal Free PlayB—Lock NutC—Clip PinD—Clevis Measure free play (A) at top of pedal stroke. Adjustlinkage to obtain 20 to 25 mm free play. To adjust linkage, l...
Page 110 - Service—Every 500 Hours; Replace Fuel Filter; Replace Transmission-Hydraulic Filter
Service—Every 500 Hours PY80265,05I0223 –19–12SEP05–1/1 Replace Fuel Filter PY4288 –UN–06DEC04 A—Fuel Filter ElementB—Fuel Shut-offC—Retaining Ring Replace Filter element (A) at least once a year. 1. Close fuel shut-off (B). 2. Remove retaining ring (C) and filter. 3. Install new filter with retaini...
Page 111 - Service—Every 600 Hours; Clean Engine Crankcase Vent Tube; Pack Front Wheel Bearings
Service—Every 600 Hours PY80265,05I0225 –19–12SEP05–1/1 Clean Engine Crankcase Vent Tube PY4289 –UN–06DEC04 A—Crankcase Vent Tube CAUTION: Reduce compressed air to less than210 kPa (2 bar) (30 psi) when using for cleaningpurposes. Clear area of bystanders, guardagainst flying chips, and wear persona...
Page 112 - Check Hoses and Hose Clamps for Tightness; Lubricate Rear Axle Bearings
Service—Every 600 Hours PY80265,05I0227 –19–12SEP05–1/1 Check Hoses and Hose Clamps for Tightness PY4290 –UN–23FEB06 PY4291 –UN–23FEB06 PY1705 –UN–04NOV03 PY4293 –UN–23FEB06 PY4292 –UN–06DEC04 Check the following systems hose clamps for tightness: • Air Cleaner to engine intake or turbocharger • Eng...
Page 113 - Check Engine Idle Speeds; Check Front Axle Pivot Pin; Adjust Engine Valve Clearance
Service—Every 600 Hours GENERIC,0000060 –19–22FEB06–1/1 Check Engine Idle Speeds Slow idle speed is 800-875 RPM. With no load, fast idle speed should be a maximum of2650 rpm. If idle speeds are not correct, see your John Deeredealer. Specification Engine—Slow Idle—Speed 800-875 RPM ....................
Page 115 - Clean Transmission-Hydraulic Pickup Screen
Service—Every 1250 Hours PY80265,05I0233 –19–11JUL06–1/1 Clean Transmission-Hydraulic Pickup Screen PY2250 –UN–16MAR04 PY2251 –UN–16MAR04 A—Cap Screws (2 used)B—Screen CoverC—Dipstick Remove two cap screws (A) and remove screen cover(B). 1. Drain transmission-hydraulic oil. (See Change Transmission-...
Page 116 - Service—Annually; Replace Air Cleaner Elements; IMPORTANT: Remove secondary element (inner; NOTE: When installing the air cleaner canister, make
Service—Annually v34 –19–12SEP05–1/1 Replace Air Cleaner Elements PY4295 –UN–06DEC04 PY4271 –UN–06DEC04 PY4294 –UN–06DEC04 A—ClipsB—CoverC—Primary ElementD—Secondary Element 1. Open hood and remove side screen. (See Removing Side Screen in Service chapter.) 2. Release clips (A). 3. Remove cover (B)....
Page 117 - Flush Cooling System; IMPORTANT: Thermostat must be removed to ensure
Service—2 Years/2000 Hours PY80265,05I0235 –19–12SEP05–1/2 Flush Cooling System PY4157 –UN–28AUG04 PY4158 –UN–28AUG04 PY5103 –UN–15JUN05 PY4159 –UN–28AUG04 A—Radiator CapB—Drain ValveC—Coolant Drain PlugD—Thermostat Cover For efficient operation, drain old coolant, flush the entiresystem, and fill w...
Page 119 - Service—As Required; NOTE: Instrument and side panels removed for
Service—As Required PY80265,05I0236 –19–28JUN06–1/1 Service Air Cleaner PY5790 –UN–08JUN06 A—Primary ElementB—Secondary Element Under dusty conditions, it may be necessary to service aircleaner more often than every 250 hours. Whenever dirtyprimary element is indicated by loss of power, excessivesmo...
Page 120 - Service; Additional Service Information
Service PY80265,05I0238 –19–12SEP05–1/1 Additional Service Information This is not a detailed service manual. It contains onlyinformation needed for operation and routinemaintenance. If you want more detailed serviceinformation, refer to Parts Catalog and/or a TechnicalManual available at Dealership...
Page 121 - IMPORTANT: Directing pressurized water at; Opening Hood
Service PY80265,05I0241 –19–12SEP05–1/1 Work In Ventilated Area TS220 –UN–23AUG88 Engine exhaust fumes can cause sickness or death. If it isnecessary to run an engine in an enclosed area, removethe exhaust fumes from the area with an exhaust pipeextension. If you do not have an exhaust pipe extensio...
Page 122 - Removing Side Screens; Removing Hood; Air Intake System Components
Service PY80265,05I0244 –19–12SEP05–1/1 Removing Side Screens PY1736 –UN–14DEC05 A—Side Screens 1. Raise the hood and secure with the support rod. 2. Pull side screen (A). 3. Tilt screen outward and lift from lower mounting slots. PY80265,05I0245 –19–28JUN06–1/1 Removing Hood PY5813 –UN–19JUN06 A—Ca...
Page 123 - Service Air Cleaner at Regular Intervals; Checking Air Intake System
Service PY80265,05I0247 –19–02JUN06–1/1 Service Air Cleaner at Regular Intervals PY5772 –UN–02JUN06 A—Air Restriction Indicator Service air cleaner if air restriction indicator (A) illuminatesor at least every 250 hours. Replace air cleaner elementsat least once a year. The smaller “secondary” eleme...
Page 124 - Removing Primary Air Cleaner Element; Cleaning Primary Element; IMPORTANT: DO NOT direct air against outside of
Service PY80265,05I0249 –19–11JUL06–1/1 Removing Primary Air Cleaner Element PY1100 –UN–29JUL01 PY1113 –UN–29JUL01 A—Rubber StrapB—ClipC—Primary Element 1. Disconnect rubber strap (A) at the front of the canister. 2. Lift clip (B) and pull canister cover. 3. Clean out any dirt in canister taking car...
Page 125 - Washing Primary Element; IMPORTANT: Never wash element in gasoline or any; Inspecting Element
Service PY80265,05I0251 –19–12SEP05–1/1 Washing Primary Element PY1122 –UN–31JUL01 IMPORTANT: Never wash element in gasoline or any solvent. Never use compressed air on awet element. Do not oil element. 1. If element is coated with oil or soot, wash in a solution of warm water . Let element soak at ...
Page 126 - Storing Element; Fuel System Components
Service PY80265,05I0253 –19–12SEP05–1/1 Storing Element RW471 –UN–26FEB90 If element is not installed on tractor, seal element in aplastic bag and store in its original shipping container toprotect against dust and damage. PY80265,05I0254 –19–12SEP05–1/1 Replacing Alternator/Fan Belt PY1652 –UN–27OC...
Page 127 - Bleeding Fuel System; IMPORTANT: To avoid injection pump damage, DO; Do Not Modify Fuel System; IMPORTANT: Modification or alteration of the
Service PY80265,05I0256 –19–11JUL06–1/1 Bleeding Fuel System X9811 –UN–23AUG88 PY4277 –UN–06DEC04 A—Fuel Return Line CAUTION: Escaping fluid under pressure canpenetrate the skin causing serious injury. Avoidthe hazard by relieving pressure beforedisconnecting hydraulic or other lines. Tightenall con...
Page 128 - Engine Cooling System Components; IMPORTANT: Never pour cold water into the cooling
Service PY80265,05I0258 –19–11JUL06–1/1 Engine Cooling System Components PY4161 –UN–28AUG04 PY4163 –UN–28AUG04 PY4162 –UN–28AUG04 A—Radiator CapB—RadiatorC—Coolant Recovery TankD—Upper Radiator HoseE—Thermostat HousingF—Radiator Drain IMPORTANT: Never pour cold water into the cooling system of a hot...
Page 129 - Prevent Battery Explosions
Service PY80265,05I0259 –19–12JUL06–1/1 Cleaning Grille, Screens, Radiator and OilCooler TS266 –UN–23AUG88 PY1804 –UN–15NOV03 A—GrilleB—Side ScreensC—Radiator 1. Whenever trash builds up on grille (A) or side screens (B), stop engine and brush clean. CAUTION: Reduce compressed air to less than210 kP...
Page 130 - Observe Electrical Service Precautions; Keep all electrical shields in place.; Battery Access
Service PY80265,05I0261 –19–12SEP05–1/1 Observe Electrical Service Precautions TS204 –UN–23AUG88 PY1968 –UN–24FEB04 A—Positive (+) Battery CableB—Negative (—) Battery Cable CAUTION: Keep all sparks and flames awayfrom batteries, as gas given off by electrolyte isexplosive. To avoid sparks, connect n...
Page 131 - Removing Battery; Checking Battery Condition
Service PY80265,05I0263 –19–12SEP05–1/1 Removing Battery PY1968 –UN–24FEB04 A—Positive (+) Cable NutB—Negative (—) Cable Nut CAUTION: To avoid sparks, disconnect negative(ground) cable first and connect it last. 1. Remove negative (ground) battery cable (B) and remove the cable connection. Then remo...
Page 132 - Servicing Battery
Service PY80265,05I0265 –19–12SEP05–1/2 Servicing Battery PY1968 –UN–24FEB04 A—Positive (+) Battery TerminalB—Negative (—) Battery Terminal 1. Keep battery clean by wiping with a damp cloth. Keep all connections (A and B) clean and tight. To removeany corrosion, wash terminals with a solution of fou...
Page 134 - Charging Battery; Battery Replacement Specifications
Service PY80265,05I0266 –19–12SEP05–1/1 Charging Battery TS204 –UN–23AUG88 PY1968 –UN–24FEB04 A—Positive (+) Battery TerminalB—Negative (—) Battery Terminal Keep battery fully charged, especially during cold weather. CAUTION: Gas given off by battery is explosive.Keep sparks and flames away from bat...
Page 135 - Connecting Starter Wiring
Service PY80265,05I0268 –19–11JUL06–1/1 Connecting Starter Wiring PY4876 –UN–12APR05 A—Large Battery CableB—Large Solenoid PostC—Small White WireD—Solenoid Terminal IMPORTANT: Disconnect battery negative (ground) cable before servicing any part ofelectrical system. Make all otherconnections before c...
Page 136 - Locating Fusible Link; Locating Fuses; IMPORTANT: DO NOT replace original fuse with
Service PY80265,05I0270 –19–12SEP05–1/1 Locating Fusible Link PY4439 –UN–03JAN05 A—Fusible Link Electrical circuits are protected by fusible link. Fusible link (A) is located under hood on right-hand sideof tractor, above fuel filter. PY80265,05I0271 –19–12SEP05–1/1 Locating Fuses PY5151 –UN–21AUG05...
Page 137 - Fuse Size and Function
Service PY80265,05I0272 –19–12SEP05–1/1 Fuse Size and Function PY2235 –UN–16MAR04 A—30 amp—Accessory Relay D—10 amp—Radio G—10 amp—Alternator M—20 amp—High Beam Light B—30 amp—Key switch E—20 amp—Flood light L—20 amp—Low Beam Light N—20 amp—Park light C—20 amp—Flasher F—10 amp—Brake Light 140-18 082...
Page 138 - Aiming Headlights
Service PY80265,05I0273 –19–12SEP05–1/2 Aiming Headlights PY4034 –UN–22JUL04 LV3020 –UN–10JUN99 A—Hood-to-Ground DistanceB—Masking TapeC—Tractor CenterlineD—Center of HeadlightE—Top of ZoneF—Left Edge of Zone 1. Park tractor on level ground, with lights 8 m (25 ft) from a wall. 2. Measure from top o...
Page 139 - Adjusting Headlights; Replace Headlight Bulb
Service PY80265,05I0273 –19–12SEP05–2/2 7. Locate small zone of bright light projected by each lamp. Cover other lamps if necessary. Top of zone (E)should be 130 mm (5 in.) below the tape. Left edge ofzone (F) should be 130 mm (5 in.) left of lamp locationmarked (D). 8. To adjust headlights, see Adj...
Page 140 - Replace Tail Light and Warning Light Bulbs
Service PY80265,05I0275 –19–28JUN06–2/2 PY4921 –UN–12DEC05 PY4922 –UN–12DEC05 C—CollarD—Bulb 3. Twist collar (C). 4. Remove bulb (D). CAUTION: A halogen bulb is pressurized andmay shatter. Protect bulb against abrasions andscratches. To guard against personal injury, wearprotective eyeglasses and cl...
Page 141 - Replace Flood Lamp Bulb; IMPORTANT: Minimum pressures may be used
Service PY80265,05I0277 –19–12SEP05–1/1 Replace Flood Lamp Bulb PY1080 –UN–02JUL01 1. Loosen mounting hardware (A) and rotate flood lamp up to access cover fastening screw 2. Remove screw, lamp cover and lamp from housing 3. Disconnect wiring leads from bulb 4. Rotate bulb counterclockwise and remov...
Page 142 - Troubleshooting; Engine Troubleshooting; Engine hard to start or will not
Troubleshooting PY80265,05I0279 –19–12SEP05–1/4 Engine Troubleshooting Symptom Problem Solution Engine hard to start or will not Improper starting procedure. Reviewing starting procedure. start No fuel. Check fuel tank. Air in fuel tank. Bleed fuel tank. Hand primer left raised. Push primer down. Sl...
Page 143 - Engine runs irregularly or stalls
Troubleshooting PY80265,05I0279 –19–12SEP05–2/4 Symptom Problem Solution Engine runs irregularly or stalls Low coolant temperature. See your John Deere dealer. frequently Clogged fuel filter. Replace clogged filter. Water, dirt, or air in fuel system. Drain, flush, fill, and bleed system. Dirty or f...
Page 144 - Low oil pressure
Troubleshooting PY80265,05I0279 –19–12SEP05–3/4 Symptom Problem Solution Low oil pressure Low oil level. Add oil. Improper type of oil. Drain, fill crankcase with oil of properviscosity and quality. High oil consumption Crankcase oil too light. Use proper viscosity oil. Oil leaks. Check for leaks in...
Page 145 - Engine overheats
Troubleshooting PY80265,05I0279 –19–12SEP05–4/4 Symptom Problem Solution Engine overheats Dirty radiator core, or grille screens. Remove all trash. Engine overloaded. Shift to lower gear or reduce load. Low engine oil level. Check oil level. Add oil as required. Low coolant level. Fill radiator to p...
Page 146 - Transmission Troubleshooting; Transmission oil overheats
Troubleshooting PY80265,05I0280 –19–12SEP05–1/1 Transmission Troubleshooting Symptom Problem Solution Transmission oil overheats Low oil supply. Fill system with correct oil. Clogged transmission-hydraulic oil Replace filter. filter. Internal hydraulic leak. See your John Deere dealer. Hitch feedbac...
Page 147 - Hydraulic System Troubleshooting
Troubleshooting PY80265,05I0281 –19–12SEP05–1/1 Hydraulic System Troubleshooting Symptom Problem Solution Hydraulic system fails to Low oil supply. Fill system with correct oil. function Clogged transmission-hydraulic filter. Replace filter. Clogged transmission-hydraulic Clean pickup screen. pickup...
Page 148 - Rockshaft and 3-Point Hitch Troubleshooting; Insufficient transport clearance
Troubleshooting PY80265,05I0283 –19–12SEP05–1/2 Rockshaft and 3-Point Hitch Troubleshooting Symptom Problem Solution Insufficient transport clearance Center link too long. Adjust center link. Lift links to long. Adjust lift links. Implement not level. Level implement. Implement not properly adjusted...
Page 149 - Insufficient or no hitch response
Troubleshooting PY80265,05I0283 –19–12SEP05–2/2 Symptom Problem Solution Insufficient or no hitch response Front attachment of center link in Move center link attachment to lower to draft load upper holes. bracket holes. Draft control lever in “Off” position. Move lever rearward. Lift links too shor...
Page 150 - Electrical System Troubleshooting
Troubleshooting PY80265,05I0284 –19–12SEP05–1/2 Electrical System Troubleshooting Symptom Problem Solution Battery will not charge Loose or corroded connections. Clean and tighten connections. Sulfated or worn-out battery. Check electrolyte level and specificgravity. Loose or defective alternator/fa...
Page 151 - Entire electrical system does not; function; nonfunctional repeated failures
Troubleshooting PY80265,05I0284 –19–12SEP05–2/2 Symptom Problem Solution Entire electrical system does not Faulty battery connections. Clean and tighten connections. function Sulfated or worn-out battery. Check electrolyte level and specificgravity. Blown fuse. Replace fuse. Relay(s) sticking or Dio...
Page 152 - Tractor Storage; Storing Tractor; IMPORTANT: Any time tractor will not be used for
Tractor Storage GENERIC,0000059 –19–11JUL06–1/2 Storing Tractor PY4442 –UN–12DEC05 PY4168 –UN–12DEC05 PY4169 –UN–12DEC05 PY4946 –UN–21APR05 A—Air CleanerB—Cooling SystemC—Engine Oil Drain PlugD—Engine Oil FilterE—Transmission-Hydraulic Oil Filler Cap IMPORTANT: Any time tractor will not be used for ...
Page 154 - Removing Tractor From Storage
Tractor Storage PY80265,05I0286 –19–11JUL06–1/2 Removing Tractor From Storage 1. Check tyre inflation pressure. (See Wheels, Tyres and Treads section.) Lower tyres to ground. 2. Unseal all openings sealed in “Storing Tractor”. 3. Install battery. 4. Remove ties or block which secured clutch pedal do...
Page 155 - Specifications
Specifications GENERIC,0000043 –19–17FEB06–1/1 John Deere 5310 S Tractor 5310 S-3029T Turbocharged Engine Observed PTO power 62 hp Max. engine torque 240 Nm Cylinders 3 Bore 106.5 mm Stroke 110 mm Displacement 2.9 L Compression ratio 17.8:1 Firing order 1-2-3 Slow idle 800-875 RPM Fast idle 2575-265...
Page 156 - Ground Speed at Rated Engine Speed (2400 RPM)
Specifications PY80265,05I0288 –19–12SEP05–1/1 Ground Speed at Rated Engine Speed (2400 RPM) 5310 S Tractor ( Rear tyre size : 18.4 X 30) , ( RR - 753 mm ) Gear Speed (km/h) A1 2.72 A2 4.20 A3 4.92 B1 6.39 B2 9.94 B3 11.80 C1 17.57 C2 27.28 C3 32.41 A-R 3.86 B-R 9.13 C-R 25.07 155-2 082206 PN=154
Page 157 - Metric Bolt and Cap Screw Torque Values
Specifications PY80265,05I0289 –19–12SEP05–1/1 Metric Bolt and Cap Screw Torque Values TORQ2 –UN–07SEP99 Top, property class and head markings; bottom, property class and nut markings Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9 Size Lubricated a Dry b Lubricated a Dry b Lubricated a Dry b Lubri...
Page 158 - Unified Inch Bolt and Cap Screw Torque Values
Specifications PY80265,05I0290 –19–12SEP05–1/1 Unified Inch Bolt and Cap Screw Torque Values TORQ1A –UN–27SEP99 Top, SAE grade and head markings; bottom, SAE grade and nut markings Grade 1 (No Mark) Grade 2 a (No Mark) Grade 5, 5.1 or 5.2 Grade 8 or 8.2 Size Lubricated b Dry c Lubricated b Dry c Lub...
Page 159 - Identification Numbers; Identification Plates; Record Front Axle Serial Number
Identification Numbers PY80265,05I0291 –19–12SEP05–1/1 Identification Plates Each tractor has the identification plates shown on thesepages. The letters and numbers stamped on the platesidentify a component or assembly. ALL these charactersare needed when ordering parts or identifying a tractor orco...
Page 160 - Record Engine Serial Number; Record Transmission Serial Number
Identification Numbers PY80265,05I0294 –19–12SEP05–1/1 Record Engine Serial Number PY5154 –UN–21AUG05 Serial number plate (A) is located on the right-hand sideof the engine block between the starter solenoid and thehydraulic pump. Engine Serial Number PY80265,05I0295 –19–12SEP05–1/1 Record Transmiss...
Page 161 - Lubrication Maintenance Record Charts; Every 50 Hours
Lubrication Maintenance Record Charts PY80265,05I0296 –19–12SEP05–1/1 50, 250 Hour Service Chart Every 50 Hours • Check transmission-hydraulic system oil level • Clean and check battery • Inspect all tyres • Lubricate front axle pivot pin • Lubricate steering spindles • Inspect tractor for loose nut...
Page 162 - 00 Hour Service Chart
Lubrication Maintenance Record Charts PY80265,05I0297 –19–12SEP05–1/1 500 Hour Service Chart Every 500 Hours • Replace fuel filter • Replace transmission-hydraulic oil filter Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Dat...
Page 163 - 00 Hour Service Chart
Lubrication Maintenance Record Charts PY80265,05I0298 –19–12SEP05–1/1 600 Hour Service Chart Every 600 Hours • Clean crankcase vent tube • Repack front wheel bearings • Tighten engine air intake hose clamps • Check cooling system for leaks • Lubricate rear axle bearings • Check engine idle speeds • ...
Page 165 - Annual Service Chart; Annually
Lubrication Maintenance Record Charts PY80265,05I0301 –19–12SEP05–1/1 Annual Service Chart Annually • Change engine oil and filter • Replace air cleaner elements Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours ...
Page 167 - As Required Service Chart; Service as Required
Lubrication Maintenance Record Charts PY80265,05I0303 –19–12SEP05–1/1 As Required Service Chart Service as Required • Replace fuel filter • Drain water and sediment from fuel tank • Service air cleaner • Adjust throttle friction Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours...
Page 168 - John Deere Service; John Deere Parts; Prompt Service
John Deere Service PY00013,0000003 –19–14JUN01–1/1 John Deere Parts TS100 –UN–23AUG88 We help minimize downtime by putting genuine JohnDeere parts in your hands in a hurry. That’s why wemaintain a large and varied inventory to meet your spareparts needs. PY00013,0000004 –19–14JUN01–1/1 The Right Too...
Page 169 - Index
Index Page Page A Brakes Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-4 Brakes troubleshooting . . . . . . . . . . . . . . . . . . . 145-6 Acid burns, battery . . . . . . . . . . . . . . . . . . . . . 140-13 Break-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....