Page 3 - REVISION LOG
3120780 15ELI A REVISION LOG February 26, 1999 - Original Issue Of Manual November 1, 1999 - Revised (Manual edited to 0010560 Revision 3) June 15, 2000 - Revised March 1, 2001 - Revised (Manual edited to 0010560 Revision 9) August 1, 2002 - Revised (Manual edited to 0010560 Revision 15) February 27...
Page 5 - TABLE OF CONTENTS; TITLE
3120780 15ELI i TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 SECTION 2...
Page 6 - ii
ii 15ELI 3120780 FIGURE NO. TITLE PAGE NO. TABLE OF CONTENTS
Page 8 - SECTION 1 BASE; FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION
1-2 15ELI 3120780 SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION 1 7 2 4 9 107 105 102 102 106 106 106 108 108 108 108 104 109 3 5 6 8 201 204 205 203 203 207 209 208 213 204 210211 206 212 214 202 302 301 303 304 305
Page 9 - FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION
3120780 15ELI 1-3 SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION REV. Ref. BASE ASSEMBLY OPTIONS: 0259070 Ref. Prior to S/N 19526 B 0272230 Ref. S/N 19526 to Present C 1 0641607 8 Bolt 3/8”-16NC x 7/8” 2 3311605 8 Locknut 3/8”-16NC 3 3760348 2 Rin...
Page 12 - SECTION 2 CONTROLS; FIGURE 2-1. AC POWER COMPONENTS INSTALLATION
2-2 15ELI 3120780 SECTION 2 CONTROLS FIGURE 2-1. AC POWER COMPONENTS INSTALLATION
Page 13 - FIGURE 2-1. AC POWER COMPONENTS INSTALLATION
3120780 15ELI 2-3 SECTION 2 CONTROLS FIGURE 2-1. AC POWER COMPONENTS INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION REV. Ref. POWER PACK ASSEMBLY 0259206 Ref. 110 VOLT (Prior to S/N 19526) A 0272238 Ref. 110 VOLT (S/N 19526 to Present) B 1 0630486 4 Screw, Counter Sunk 2 0641406 4 Bolt 1/4”-20NC x...
Page 22 - FIGURE 2-4. DC POWER COMPONENTS INSTALLATION
2-12 15ELI 3120780 SECTION 2 CONTROLS FIGURE 2-4. DC POWER COMPONENTS INSTALLATION
Page 23 - FIGURE 2-4. DC POWER COMPONENTS INSTALLATION
3120780 15ELI 2-13 SECTION 2 CONTROLS FIGURE 2-4. DC POWER COMPONENTS INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION REV. Ref. POWER PACK ASSEMBLY 0259205 Ref. 12 VOLT (Prior to S/N 19526) A 0272237 Ref. 12 VOLT (S/N 19526 to Present) D 1 0100011 A/R Loctite, #242 (Not Shown) 2 0630486 4 Screw, Co...
Page 34 - FIGURE 2-8. CABLES AND CONTROLS INSTALLATION
2-24 15ELI 3120780 SECTION 2 CONTROLS FIGURE 2-8. CABLES AND CONTROLS INSTALLATION
Page 35 - FIGURE 2-8. CABLES AND CONTROLS INSTALLATION
3120780 15ELI 2-25 SECTION 2 CONTROLS FIGURE 2-8. CABLES AND CONTROLS INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION REV. Ref. CABLES AND CONTROLS INSTALLATION OPTIONS: 0259079 Ref. Prior to S/N 16858 (AC/DC Models) B 0270489 Ref. S/N 16858 to Present (AC Models Only) E 0270490 Ref. S/N 16858 to P...
Page 38 - SECTION 3 MAST
3-2 15ELI 3120780 SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY (CHAIN & CABLE)
Page 42 - FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS
3-6 15ELI 3120780 SECTION 3 MAST FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS
Page 43 - FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS
3120780 15ELI 3-7 SECTION 3 MAST FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS ITEM # PART NUMBER QTY. DESCRIPTION REV. 0258448 Ref. OPTIONAL CRANE HOOK INSTALLATION C 1 0641612 4 Bolt 3/8”-16NC x 1 1/2” 2 3311605 4 Locknut 3/8”-16NC 3 3570976 1 Plate, Crane Hook 4 4711600 8 Flatwasher 3/8” 5 17...
Page 46 - SECTION 4 PLATFORM
4-2 15ELI 3120780 SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (GULLWING)
Page 50 - SECTION 5 CYLINDER
5-2 15ELI 3120780 SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY
Page 54 - SECTION 6 HYDRAULIC
6-2 15ELI 3120780 SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM
Page 58 - SECTION 7 ELECTRICAL
7-2 15ELI 3120780 SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION REV. Ref. ELECTRICAL DIAGRAMS AND COMPONENTS LIST Note: Dia-grams with asterisks (*) are shown in the following pages. Dia-grams not shown are available from the JLG Service Department. 493...
Page 66 - SECTION 8 DECALS
8-2 15ELI 3120780 SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION
Page 69 - Part Number
3120780 15ELI 9-1 SECTION 9 RECOMMENDED SERVICE PARTS STOCK 15ELI The following list will service one machine (built to current production per date on the front cover) with emergency repairparts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to...
Page 71 - SECTION 10 SPECIAL OPTIONS
3120780 15ELI 10-1 SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV. Ref. MISCELLANEOUS...
Page 72 - SPECIAL OPTIONS
10-2 15ELI 3120780 SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.
Page 73 - SECTION 11 PART NUMBER INDEX
Page Part Number Page Part Number Page Part Number Page Part Number 3120780 15ELI 11-1 SECTION 11 PART NUMBER INDEX 0100001 ......................... 1-40100011 2-13, 2-17, 2-25, 2- 26, 3-3 0100020 ......................... 6-30100062 ......................... 3-40140033 ......................... 1-...
Page 74 - PART NUMBER INDEX
Page Part Number Page Part Number Page Part Number Page Part Number 11-2 15ELI 3120780 SECTION 11 PART NUMBER INDEX 4060092 ....................... 2-264060803 ......................... 4-34060875 ................ 2-4, 2-144060960 ......................... 3-34060961 ......................... 3-4406...
Page 76 - JLG Worldwide Locations; Corporate Office
JLG Worldwide Locations Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: (717) 485-5161 Fax: (717) 485-6417 JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444AustraliaPhone: (61) 2 65 811111Fax: (61) 2 65 810122 JLG Industries (...