Jlg 500RTS ANSI Operator Manual- User Manual

3120695 – JLG Sizzor – i TABLE OF CONTENTS TABLE OF CONTENTS SUBJECT - SECTION, PARAGRAPH PAGE NO. TABLE OF CONTENTS SECTION - SECTION - FOREWORD SECTION 1 - SAFETY PRECAUTIONS 1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

ii – JLG Sizzor – 3120695 TABLE OF CONTENTS (Continued) LIST OF FIGURES FIGURE NO. TITLE PAGE NO. 2-1. Daily Walk-Around Inspection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2-2. Walk-Around Inspection Points (Sheet 1 of 3) . . . . . . . . ...

SECTION 1 - SAFETY PRECAUTIONS 3120695 – JLG Sizzor – 1-1 SECTION 1. SAFETY PRECAUTIONS 1.1 GENERAL This section prescribes the proper and safe practices formajor areas of machine usage which have been dividedinto three basic categories: Driving, Operation, and Main-t e n a n c e . I n o r d e r t o...

SECTION 1 - SAFETY PRECAUTIONS 1-2 – JLG Sizzor – 3120695 1.3 ELECTROCUTION HAZARD DO NOT MANEUVER MACHINE OR PERSONEL INSIDE PROHIB-ITED ZONE. ASSUME ALL ELECTRICAL PARTS AND WIRING AREENERGIZED UNLESS KNOWN OTHERWISE. NOTE: MAINTAIN M.A.D. FROM ALL OTHER CHARGEDLINES AND PARTS AS WELL AS THOSE SHO...

SECTION 1 - SAFETY PRECAUTIONS 1-4 – JLG Sizzor – 3120695 1.5 DRIVING • WATCH FOR OBSTRUCTIONS AROUND MACHINE AND OVERHEAD WHEN DRIVING. • CHECK TRAVEL PATH FOR PERSONS, HOLES, BUMPS, DROP-OFF, OBSTRUCTIONS, DEBRIS, ANDC OV E R I N G S W H I C H M AY C O N C E A L H O L E S A N DOTHER HAZARDS. • DO ...

SECTION 1 - SAFETY PRECAUTIONS 1-6 – JLG Sizzor – 3120695 M A C H I N E , R E D T A G I T, A N D N O T I F Y P R O P E RAUTHORITIES. • NO STUNT DRIVING OR HORSEPLAY IS PERMITTED. • DO NOT ALLOW PERSONNEL TO TAMPER WITH, SERVICE, OR OPERATE THIS MACHINE FROM THEGROUND WITH PERSONNEL IN PLATFORM EXCEP...

SECTION 2 - MACHINE PREPARATION AND INSPECTION 3120695 – JLG Sizzor – 2-1 SECTION 2. MACHINE PREPARATION AND INSPECTION 2.1 GENERAL This section provides the necessary information neededby those personnel that are responsible to place themachine in operation readiness, and lists checks that areperfo...

SECTION 2 - MACHINE PREPARATION AND INSPECTION 3120695 – JLG Sizzor – 2-3 2.5 DAILY FUNCTIONAL CHECK TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANYC O N T R O L L E V E R S O R T O G G L E S W I T C H E S C O N T R O L L I N GPLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITIONWHEN RELEASED. ...

SECTION 2 - MACHINE PREPARATION AND INSPECTION 2-8 – JLG Sizzor – 3120695 2.7 DUAL FUEL SYSTEM IT IS POSSIBLE TO SWITCH FROM ONE FUEL SOURCE TO THEOTHER WITHOUT ALLOWING THE ENGINE TO STOP. EXTREMECARE MUST BE TAKEN AND THE FOLLOWING INSTRUCTIONSMUST BE FOLLOWED. Changing from Gasoline to LP Gas 1. ...

SECTION 2 - MACHINE PREPARATION AND INSPECTION 2-12 – JLG Sizzor – 3120695 This page intentionally left blank.

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL 3120695 – JLG Sizzor – 3-1 SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROL 3.1 GENERAL SINCE THE MANUFACTURER HAS NO DIRECT CONTROL OVERMACHINE APPLICATION AND OPERATION, CONFORMANCE WITHGOOD SAFETY PRACTICES IN THESE AREAS IS THE RESPONSI-B...

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL 3-2 – JLG Sizzor – 3120695 Placards Important points to remember during operation are pro-vided at the control stations by DANGER, WARNING,CAUTION, IMPORTANT and INSTRUCTION placards. Thisinformation is placed at various locations for the express...

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL 3120695 – JLG Sizzor – 3-3 1. Ignition/Emergency Stop - A two-position, red mushroom shaped switch supplies electrical powerto the Start button when positioned up. When posi-tioned down, the switch shuts off electrical power tothe ignition circui...

SECTION 4 - MACHINE OPERATION 3120695 – JLG Sizzor – 4-1 SECTION 4. MACHINE OPERATION 4.1 DESCRIPTION This machine is a self-propelled elevating ‘sizzor’ aerialwork platform. The Sizzor Lift’s intended purpose is toposition personnel with their tools and supplies at posi-tions above ground level. Th...

SECTION 4 - MACHINE OPERATION 4-2 – JLG Sizzor – 3120695 4.3 ENGINE OPERATION RTS SERIES SCISSOR LIFTS MANUFACTURED AFTER AUGUST26, 1996 ARE EQUIPPED WITH A HYDRAULIC OIL TEMPERATURESWITCH THAT SHUTS DOWN THE ENGINE WHEN THE HYDRAU-LIC OIL REACHES A TEMPERATURE OF APPROXIMATELY 230˚ F( 111 ˚ C ) . T...

SECTION 4 - MACHINE OPERATION 3120695 – JLG Sizzor – 4-3 4.5 TRAVERSING PLATFORM (OPTIONAL) The machine may be equipped with hydraulically oper-ated traversing platforms that moves 4 ft. (1.2 meters) ateach end of the machine to give the operator “up andover” access to worksites. The traversing plat...

SECTION 4 - MACHINE OPERATION 4-4 – JLG Sizzor – 3120695 TRAVEL GRADES IN “LOW” DRIVE SPEED ONLY. USE EXTREMECAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHENDRIVING WITH PLATFORM ELEVATED AND ESPECIALLY WHENDRIVING WITH ANY PART OF MACHINE WITHIN 6 FEET (2 M) OFAN OBSTRUCTION.HIGH DRIVE SPEED I...

SECTION 4 - MACHINE OPERATION 3120695 – JLG Sizzor – 4-5 4.10 SAFETY PROPS S A F E T Y P R O P S M U S T B E U S E D W H E N M A I N T E N A N C E P E R -FORMED ON MACHINE REQUIRES SIZZOR ARMS TO BE RAISED. To engage safety props, raise platform so that both propscan be disconnected from locking arm...

SECTION 5 - EMERGENCY PROCEDURES 3120695 – JLG Sizzor – 5-1 SECTION 5. EMERGENCY PROCEDURES 5.1 GENERAL This section provides information on the procedures to befollowed and on the systems and controls to be used inthe event an emergency situation is encountered duringmachine operation. Prior to ope...

SECTION 5 - EMERGENCY PROCEDURES 5-2 – JLG Sizzor – 3120695 Manual Descent (Engine/Pump Failure - Ground Controls) The following procedure should be used to lower the plat-form from the ground controls in the event of engine/pump failure. Turn main power switch to on and platform/gr ound select swit...

SECTION 5 - EMERGENCY PROCEDURES 3120695 – JLG Sizzor – 5-3 Righting of Tipped Machine A forktruck of suitable capacity or equivalent equipmentshould be placed under the elevated side of the chassis,with a crane or other suitable lifting equipment used to liftthe platform while the chassis is lowere...

SECTION 6 - INSPECTION AND REPAIR LOG 3120695 – JLG Sizzor – 6-1 SECTION 6. INSPECTION AND REPAIR LOG Table 6-1.Inspection and Repair Log Date Comments

CALIFORNIAN PROPOSITION 65 BATTERY WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemical known to the State of Califormia to cause cancer and reproductive harm. WASH HANDS AFTER HANDLING!

Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444Australia +61 2 65 811111 +61 2 65 810122 JLG Latino Americana Ltda.Rua Eng. Carlo...