Page 2 - Warranty and Service
2 1.0 Warranty and Service JET, Wilton and Powermatic warrants every product they sell against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday Warranty Period The general warranty l...
Page 3 - Table of contents; Section
3 2.0 Table of contents Section Page 1.0 Warranty and Service ..................................................................................................................................... 2 2.0 Table of contents .................................................................................
Page 4 - Safety warnings; OFF
4 3.0 Safety warnings 1. Read and understand the entire owner’s manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. Replace the warning labels if they b...
Page 5 - Introduction
5 25. Do not make a cut which exceeds the capacities of the cold saw as shown in the specifications section of this manual. 26. Use recommended accessories; improper accessories may be hazardous. 27. Maintain tools with care. Keep blades sharp and clean for the best and safest performance. Follow in...
Page 6 - Cold saw features; Miter cutting head; Miter position lock; Control panel; The coolant pump must be
6 5.0 Cold saw features Figure 1 Miter cutting head The miter cutting head is the unit that performs the cut, and is pivoted downward manually by means of the operating lever. The head is mounted to a cast iron base, and consists of a blade support unit with guard, transmission unit, and motor. The ...
Page 7 - Specifications
7 6.0 Specifications Model numbers ......................................................................... CS-275 ..................................................... CS-275-1 Stock numbers...........................................................................414226 .............................
Page 8 - Unpacking; Contents of shipping container; Installation and assembly
8 7.0 Unpacking Open shipping container, and any secondary boxes. Check for shipping damage; report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Cold Saw is assembled and running properly. Compare the contents of your container with th...
Page 9 - Fill the tank with coolant; Splash plates
9 8.1 Operating lever Refer to Figure 3. 1. Remove the hex nut and screw from the hole at the front of the saw head (Figure 4). These fasteners will not be used again unless the machine needs to be transported in the future. 2. Insert the operating lever into the threaded fill hole. Rotate it a good...
Page 10 - Length stop; Electrical connections; Electrical connections must; Three-phase models
10 Figure 6 8.6 Length stop Refer to Figure 7. 1. Screw the lower rod into the threaded hole in the base. Orient the rod so that the graduated scale is visible, and tighten the hex nut with a 19mm wrench to secure. 2. Calibrate the length stop: Lower the blade, and loosen the knobs on the rod holder...
Page 11 - Grounding instructions; Adjustments; Miter adjustment
11 4. Switch the leads in the coolant pump junction box, according to the diagram in Figure 9. (A diagram is also included on the coolant pump.) Figure 9 5. The saw is now ready for 230V operation. 9.4 Grounding instructions This machine must be grounded. In the event of a malfunction or breakdown, ...
Page 12 - Blade replacement; Disconnect machine from the; Controls; Emergency Stop; Coolant Flow; – The green ON button must be; Operation
12 10.4 Blade replacement Disconnect machine from the power source before changing saw blades. Failure to comply may result in serious injury! To change the saw blade ( Figure 12) : 1. Disconnect machine from power. 2. Clamp a piece of wood in the vise, and lower the blade upon it to prevent rotatio...
Page 13 - Maintenance requirements; All maintenance and cleaning; Periodic maintenance; Top off the coolant level.; Coolant system; Blade selection; General characteristics
13 7. Pull the operating lever to bring down the blade into the work piece. You will manually control the speed of the downstroke. 8. When the cut is complete, release the trigger and raise the head. The spring will help return the head to upward position. 9. Release the vise using the handwheel, an...
Page 14 - Determining proper tooth pitch; Cutting and feeding speed; A new blade requires a break-; Coolant; Types of blades; tooth cutting angle; tooth pitch
14 14.2 Determining proper tooth pitch Proper tooth pitch depends on: a) the size of the section; b) the hardness of the material; c) wall thickness. Solid sections call for blades with a coarse tooth pitch, while small cross-sections require blades with finer teeth. This is because when cutting wal...
Page 15 - Teeth shape
15 14.7 Teeth shape “ C” TYPE SHARPENING (HZ) Coarse toothing with roughing tooth raked on both sides and non-raked finishing tooth. The roughing tooth is about 0.3 mm higher. Coarse toothing with roughing tooth and finishing tooth. Used in saws with pitch greater than or equal to 5 mm for cutting f...
Page 16 - Troubleshooting; Blade and cutting problems; Problem Probable
16 15.0 Troubleshooting 15.1 Blade and cutting problems Problem Probable Cause Solution Teeth breaking Coolant flow problem Ensure proper coolant flow; hoses unclogged; nozzles pointed correctly, etc. Make sure coolant type is suitable for the machine. Material too hard Check the blade speed and the...
Page 17 - Machine fault and operating problems; Ordering replacement parts
17 15.2 Machine fault and operating problems Problem Probable Cause Solution Green pilot lamp not lit when ON button pressed No incoming power Check connections at machine and power source. Lamp fuse or bulb is out Replace fuse/bulb. Motor will not turn Emergency Stop engaged Rotate Emergency Stop b...
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Page 32 - 27 New Sanford Road
32 WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, TN 37086 Phone: 800-274-6848 www.jettools.com