Ingersoll Rand FA5T - Manual

Ingersoll Rand FA5T

Ingersoll Rand FA5T – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – TABLE OF CONTENTS
  • Page 3 – SAFETY INFORMATION; Safety Summary; Ingersoll Rand
  • Page 4 – SAFE OPERATING INSTRUCTIONS; WARNING LABEL
  • Page 5 – SPECIFICATIONS
  • Page 7 – Description of Operation
  • Page 8 – Traceability; INSTALLATION; CAUTION; Mounting
  • Page 9 – Wire Rope
  • Page 10 – Air Supply
  • Page 11 – Motor
  • Page 12 – Air Schematic–Constant Tension Winches
  • Page 13 – Initial Operating Checks; OPERATION; Winch Controls; Winch Mounted Air Throttle (standard feature)
  • Page 15 – Emergency Stop and Overload System
  • Page 16 – Overload Device; Checking Overload Valve Setting; Local Control Emergency Stop Valve Operation
  • Page 17 – Remote Pendant Emergency Stop Valve Operation; WARNING; Winch Brakes; Manual Drum Brake
  • Page 19 – LUBRICATION; Recommended Lubricants; NOTICE; Component Lubrication
  • Page 21 – INSPECTION; Records and Reports; periodic; Frequent Inspection
  • Page 22 – NORMAL
  • Page 23 – INSPECTION AND MAINTENANCE REPORT; Ingersoll-Rand Force 5 Series FA5 and FA5T Air Winches
  • Page 24 – TROUBLESHOOTING; SYMPTOM
  • Page 26 – MAINTENANCE; Maintenance Intervals; Overload Valve Adjustment (optional feature)
  • Page 28 – Constant Tension Adjustment (optional feature); Regulator Adjustment Procedure:; Setting with test load:; Disassembly; General Disassembly Instructions
  • Page 30 – K5B Motor Disassembly; Crankshaft Disassembly; K5C2 Control Valve Disassembly; Handle Removal; Reverse Valve Removal
  • Page 31 – Overload Valve Removal; Cleaning, Inspection and Repair
  • Page 32 – Assembly; K5C2 Control Valve Assembly
  • Page 33 – K5C2-EX Control Valve Assembly
  • Page 34 – Reduction Gear Assembly
  • Page 35 – Winch Assembly; Brake Seal Installation
  • Page 37 – Testing; Operational Test; Limit Switches
  • Page 38 – FA5 WINCH ASSEMBLY DRAWINGS REFERENCE DIAGRAM
  • Page 39 – FA5 WINCH DRAWINGS AND PARTS LISTS TABLE OF CONTENTS; Description
  • Page 40 – DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING
  • Page 41 – DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST
  • Page 43 – MUFFLER ASSEMBLY DRAWING AND PARTS LIST; K5B Motor Muffler
  • Page 44 – K5B MOTOR ASSEMBLY DRAWING
  • Page 45 – K5B MOTOR ASSEMBLY PARTS LIST
  • Page 46 – DISC BRAKE ASSEMBLY DRAWING
  • Page 47 – DISC BRAKE ASSEMBLY PARTS LIST; Item
  • Page 48 – DRUM BRAKE ASSEMBLY DRAWING
  • Page 49 – DRUM BRAKE ASSEMBLY PARTS LIST
  • Page 50 – K5C2 CONTROL VALVE ASSEMBLY DRAWING
  • Page 51 – K5C2 CONTROL VALVE ASSEMBLY PARTS LIST
  • Page 52 – EMERGENCY STOP AND OVERLOAD K5C2-EX VALVE ASSEMBLY DRAWING
  • Page 53 – EMERGENCY STOP AND OVERLOAD K5C2-EX VALVE PARTS LIST
  • Page 54 – K5B CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST
  • Page 55 – FULL FLOW REMOTE CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST
  • Page 56 – REMOTE PILOT AIR CONTROL (OPTIONAL) ASSEMBLY DRAWING
  • Page 57 – REMOTE PILOT AIR CONTROL (OPTIONAL) ASSEMBLY PARTS LIST
  • Page 58 – REMOTE PENDANT ASSEMBLY DRAWINGS; Pendant without Emergency Stop
  • Page 59 – REMOTE PENDANT ASSEMBLY PARTS LIST
  • Page 60 – PILOT AIR CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST
  • Page 61 – DRUM LOCKING PIN (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST
  • Page 62 – DRUM GUARD ASSEMBLY DRAWING AND PARTS LIST
  • Page 63 – EMERGENCY STOP VALVE, OVERLOAD ASSEMBLY DRAWING AND PARTS LIST
  • Page 64 – PENDANT CONTROL ASSEMBLY DRAWING AND PARTS LIST
  • Page 65 – SERVICE NOTES
  • Page 66 – EMERGENCY STOP OVERLOAD ASSEMBLY DRAWING
  • Page 67 – EMERGENCY STOP OVERLOAD ASSEMBLY PARTS LIST
  • Page 68 – LIMIT SWITCH ASSEMBLY DRAWING
  • Page 69 – LIMIT SWITCH ASSEMBLY PARTS LIST
  • Page 70 – PILOT AIR VALVE PLUMBING ASSEMBLY DRAWING
  • Page 71 – PILOT AIR VALVE PLUMBING ASSEMBLY PARTS LIST
  • Page 72 – TENSIONING MANIFOLD ASSEMBLY DRAWING
  • Page 73 – TENSIONING MANIFOLD ASSEMBLY PARTS LIST
  • Page 75 – LABELS AND TAGS
  • Page 76 – KITS; Part
  • Page 77 – PARTS ORDERING INFORMATION; Return Goods Policy
  • Page 79 – WARRANTY; LIMITED WARRANTY
Loading the manual

Form MHD56037

PARTS, OPERATION AND MAINTENANCE MANUAL

MODEL FA5 AND FA5T

(Dwg. MHP2107)

Form MHD56037

Edition 5
May 2006
71062103

©

2006 Ingersoll Rand Company

READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important safety, installation, operation and maintenance
information. Make this manual available to all persons responsible for the
installation, operation and maintenance of these products.

WARNING

Do not use this winch for lifting, supporting, or transporting people unless winch is
approved for Man Rider

TM

applications. Do not lift or support loads over people.

Always operate, inspect and maintain this winch in accordance with American Society of
Mechanical Engineers Standards Safety Code (ASME B30.7) and any other applicable
safety codes and regulations.

"Loading the manual" means you need to wait until the file loads and becomes available for online reading. Some manuals are very large, and the time they take to appear depends on your internet speed.

Summary

Page 2 - TABLE OF CONTENTS

2 MHD56037 - Edition 5 TABLE OF CONTENTS Description Page No. Safety Information Danger, Caution, Warning and Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Safe Operating Instruc...

Page 3 - SAFETY INFORMATION; Safety Summary; Ingersoll Rand

MHD56037 - Edition 5 3 SAFETY INFORMATION This manual provides important information for all personnel involved with the safe installation, operation and proper maintenance of this product. Even if you feel you are familiar with this or similar equipment, you should read this manual before operating...

Page 4 - SAFE OPERATING INSTRUCTIONS; WARNING LABEL

4 MHD56037 - Edition 5 SAFE OPERATING INSTRUCTIONS The following warnings and operating instructions have been adapted in part from American Society of Mechanical Engineers (Safety) Standard ASME B30.7 and are intended to avoid unsafe operating practices which might lead to injury or property damage...

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