Ingersoll Rand AF0860-XX - Manual

Ingersoll Rand AF0860-XX

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Table of Contents:

  • Page 2 – Figure 2
  • Page 3 – REASSEMBLY OF AIR MOTOR
  • Page 4 – fold and telescope onto both (114 & 137) tubes until; TROUBLE SHOOTING; Air leakage out of main exhaust.; Available Options for AF0860-XX Air Motors; Optional; Figure 4; Divorced Base, Quick Coupled Rod; AIR MOTOR BASE AND ROD COMBINATION; Figure 3
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INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276

FAX (800) 892-6276

© 201

2

CCN 15331390

www.ingersollrandproducts.com

OPERATOR’S MANUAL

AF0860-XX

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

8” AIR MOTORS

6” STROKE

Also covers 637489 service kits

INCLUDING: SERVICE KITS, TROUBLESHOOTING, PARTS LIST,

DISASSEMBLY & REASSEMBLY.

SERVICE KITS

Use only genuine ARO® replacement parts to assure com-

patible pressure rating and longest service life.

637489 for general repair of all air motors.

GENERAL DESCRIPTION

WARNING

DO NOT EXCEED MAXIMUM OPERATING

PRESSURE AS INDICATED ON PUMP MODEL PLATE.

WARNING

REFER TO GENERAL INFORMATION SHEET

FOR ADDITIONAL SAFETY PRECAUTIONS AND IMPOR-

TANT INFORMATION.

This manual only covers the air motor section. It is one of

four documents which support an ARO pump. Replace-

ment copies of these forms are available upon request.

Pump Model Operator’s Manual.

General Information for Air Operated or Hydraulically

Operated Pumps.

Lower Pump End Operator’s Manual.

Air or Hydraulic Motor Operator’s Manual.

The 8” air motor is a general purpose power unit and is

used with many 2-ball, 4-ball, and chop check pumps. It

utilizes tie rod type construction for easy breakdown and

it connects to the various lower ends via tie rods for easy

operation. Consult pump model operator’s manual for

specific instructions.

AF0860

AF0860-01

THIS MANUAL COVERS THE FOLLOWING MODELS

MODEL

AF0860

AF0860-01

Figure 1

OPERATING AND SAFETY PRECAUTIONS

DO NOT EXCEED MAXIMUM AIR INLET PRESSURE OF

120 P.S.I. (8.3 BAR) OR 75 CYCLES PER MINUTE.

CAUTION

High pressure equipment – Always dis-

connect air supply and relieve material pressure be-

fore attempting to service.

A ground lug is located on the air motor. This ground

lug allows proper grounding of the pump.

MATERIAL CODE

[A] = Aluminum

[D] = Acetal

[B] = Buna Nitrile

[PP] = Polypropylene

[Br] = Brass

[SS] = Stainless Steel

[Bz] = Bronze

[Ef ] = Epoxy - Fiberglass Filament Reinforced

[C] = Carbon Steel

[CK] = Ceramic

MODEL DESCRIPTION CHART

A F 08 X X – XX

Air Motor Diameter

08 - 8”

Air Motor Options

01 – Integrated On/Off Valve and Regulator

Air Motor Base/Rod Combination

0 - Divorced pump base with quick coupled rod connection.

(See Figure 3)

Stroke Length

6 - 6”

DISASSEMBLY OF AIR MOTOR

NOTE: All threads are right hand.

Force the piston assembly up by pushing the (115) rod

toward the top of the air motor.

Remove the (155) muffler/(201) muffler assembly for

ease of disassembly.

Remove the four (138) socket head screws from the (140)

head manifold and the one (138) socket head screw form the

(122) head plate. Remove the (140) head manifold by pull-

ing up and outward to remove from tubes (114) and (137).

1.

2.

3.

(continued on page 3)

RELEASED:

REVISED:

8-16-10

8-10-12

(REV. 02)

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Summary

Page 2 - Figure 2

Page 2 of 4 AF0860-XX (en) Not User Serviceable *203 138 150 148 147 146 145 144 143 142 141 140 138 136 135 131 129 128 113 127 137 113 113 114 113 116 117 120 115 112 111 101 109 134 133 132 130 124 122 111 119 121 125 126 138 155 149 123 � � � � � � � � � � � � � � � � � � � 154 152 153 4 6 1 3 2...

Page 3 - REASSEMBLY OF AIR MOTOR

AF0860-XX (en) Page 3 of 4 Remove (141) major gasket from the (140) head manifold. Remove tubes (114) and (137) by pulling upward. Remove the four (113) O-rings from both tubes (114) and (137). Remove the (142) valve plate and the (143) D-valve from the (144) valve housing. Remove the four (138) soc...

Page 4 - fold and telescope onto both (114 & 137) tubes until; TROUBLE SHOOTING; Air leakage out of main exhaust.; Available Options for AF0860-XX Air Motors; Optional; Figure 4; Divorced Base, Quick Coupled Rod; AIR MOTOR BASE AND ROD COMBINATION; Figure 3

Page 4 of 4 AF0860-XX (en) PN 97999-1472 Loosely install the (114) tube into the bore in the (101) base assembly. Install the (141) manifold gasket into the (140) mani- fold and telescope onto both (114 & 137) tubes until the (113) O-rings are seated. Fasten the (140) manifold to the (144) valve...

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