Hustler Raptor - User Manual

604220 2-1 REV G SAFETY PRECAUTIONS This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. This manual uses two other words to highlight in...

1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal. 2. Align Line B with a vertical surface such as pole, tree or building. 3. Fold the paper along the slope guide lines (C, D or E). 4. Align the closest slope guide line with the ground slope. This will give you a close...

604220 3-1 REV G OPERATION Safe Operating Practices This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death. Safe Operation  Evaluate the terrain to determine what accessories and attachments are needed to pro...

REV G 3-2 604220  Always wear safety goggles or safety glasses with side shields when operating the mower.  Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the mower...

604220 3-3 REV G Do not tow on slopes. The weight of the towed equip-ment may cause loss of traction and loss of steering con-trol.Another consideration to safe mowing on slopes is to be aware of what is located at the bottom of the slope. Extreme caution should be used when there is a hazard locate...

REV G 3-4 604220 Control Panel IMPORTANT: When access is required under the seat plat- form and the seat is equipped with the optional arm rests, make certain to place the control arms in the park brake position and pivot the arm rests upward before placing the seat platform in the full forward posi...

604220 3-5 REV G Safety Start Interlock System The mower is equipped with a safety start interlock system consisting of the park brake switches, seat switch, and deck clutch switch. Check the mower’s safety start interlock system daily, prior to operation. This system is an important mower safety fe...

REV G 3-6 604220 Moving Mower With Stalled Engine If it becomes necessary to move the mower when the engine is inoperative, the transaxles are equipped with bypass valves. Before moving the unit, pull out on the bypass valve rod until the notch in the rod hooks over the edge of the slot. This places...

604220 3-7 REV G steering control lever and finish the turn. (Figure 3-7) IMPORTANT: Rapid movement of steering control levers is not recommended as damage to the hydraulic system compo-nents may occur. To increase speed, increase steering control lever’s distance from neutral. The farther forward s...

REV G 3-8 604220 Operating suggestions Inexperienced operators may have a tendency to oversteer and lose control. Slow-moving (low engine rpm - idle) practice maneuvers on a flat open area are recommended to become familiar with these characteristics before attempting normal speed operation. When tu...

604220 3-9 REV G have additional sets of blades and change blades twice a day: once in the morning and again at noon. Many problems with incorrect cutting patterns are due to dull blades or blades which have been sharpened incorrectly. Information on sharpening blades is listed in this manual’s main...

REV G 3-10 604220 Clutch life will be maximized if these procedures are followed. 1. Engage the clutch only when the throttle is set at approximately 2/3 throttle and there is no load on the blades. After clutch engagement, advance the engine throttle to full rpm.Engaging the deck clutch at high eng...

604220 4-1 REV G MAINTENANCE & ADJUSTMENTS Safe Servicing Practices This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death. Service Precautions  Unless specifically required, DO NOT have engine run- ning ...

REV G 4-2 604220 in the engine and under the seat platform areas; minute dust particle are abrasive to close-tolerance engine and hydraulic assemblies. Inspect mower daily for grass clippings and wire or string tangles. The underside of the mower deck will collect a build-up of grass clippings and d...

604220 4-3 REV G Master in-line fuse These mowers have a master in-line fuse in the electrical system. This is the main fuse to protect the complete electrical system. It is located under the seat platform and next to the solenoid. Figure 4-1 Hydraulic System The transmissions are sealed for life an...

REV G 4-4 604220 The fuel tank is located under the seat platform with the filler neck and fuel cap located in the left side fender. Figure 4-2 Remove the fuel cap slowly. When threading the fuel cap onto the filler neck, tighten the cap until it begins to click, then, continue to turn it until at l...

604220 4-5 REV G front of the right side transmission so that it can drain into a suitable oil drain container. 5. With the hose in position, use a 10 mm wrench or socket and open the valve approximately 4 turns in the counterclockwise direction. Allow 10 minutes for engine oil to adequately drain. ...

REV G 4-6 604220 with a sharp knife. Inspect the belt pulley grooves and flanges for wear. A new belt, or one in good condition, should never run against the bottom of the groove. Replace the pulley when this is the case, otherwise the belt will lose power and slip excessively. Never pry a belt to g...

604220 4-7 REV G Seat Adjustment The seat on the Hustler ® Raptor™ mower can be adjusted forward and rearward by pivoting the seat platform up and forward. Then, loosen the four cap screws on the underneath side of the seat platform. Position the seat where you have the best control of the machine a...

REV G 4-8 604220 Steering Control Lever Adjustment The steering control levers can be adjusted for operator comfort. By loosening the cap screws that attaches the upper control lever to the lower lever (Figure 4-12), the upper control lever can be pivoted to fit the operator’s personal preference. T...

SERVICE AT INTERVALS INDICATED WEEKLY OR 40 HOURS ANNUALLY OR 100 HOURS Verify safety start interlock system Visually inspect unit for loose hardware and/or damaged parts Visually inspect tires Check oil level, engine (1) Clean air intake screen (4) Check fuel level Blades - sharpen & securely f...

REV G 4-10 604220 Maintenance Locator Chart 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Valve 5. Battery 6. Fuel Tank 7. Engine Oil Filter 8. Park Brake Switch (2) 9. Drive Tire 10. Pump Belt 11. Engine Air Intake Screen 12. Front Wheel Tires 13. Front ...

SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES 604220 5-1 REV G TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the Maintenance section of this m...

604220 6-1 REV G STORAGE When storing the unit at the end of the mowing season, the mower, engine, and battery should have the following items serviced before storage. If the mower has been stored for an extended period of time, follow the new season preparation steps before beginning operation. Gen...

REV G 6-2 604220 PRODUCT LITERATURE If you would like to view or print a copy of the product manuals (Operator’s Manual, Parts Manual, or General Service Manual) for these mowers go online to www.hustlerturf.com and click on the MANUALS button. Contact your local Hustler ® dealer if you require anot...

604220 i-1 REV G INDEX PAGE PAGE Anti-scalp wheels ..................................................3-10 Belts .........................................................................4-5 Carbon canister .......................................................4-5 Children ..............................