Page 2 - SAFETY RULES; Safe Operation Practices for Ride-On Mowers; WARNING
2 SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all...
Page 3 - SAFE HANDLING OF GASOLINE
3 SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers.• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while back- ing. • Ne...
Page 4 - TABLE OF CONTENTS; PRODUCT SPECIFICATIONS; CONGRATULATIONS; CUSTOMER RESPONSIBILITIES
4 SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICATIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBLY ................................................................. 5-6 OPERATION ..........
Page 5 - UNASSEMBLED PARTS; NOTE; TO ROLL TRACTOR OFF SKID; Op er a tion section for location and function; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON; BEFORE REMOVING TRACTOR FROM; ASSEMBLY; Slope Sheet
5 UNASSEMBLED PARTS Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. ADJUST SEAT (See Fig. 2) • Sit in seat.• Lift up adjustment lever (A) and slide seat until a com- fortable position is reached which allows you to press cl...
Page 6 - CHECK TIRE PRESSURE; CHECKLIST
6 ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.• Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be prop- ...
Page 7 - OPERATION
7 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW EN...
Page 8 - KNOW YOUR TRACTOR; POSITION
8 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the appli...
Page 9 - HOW TO USE YOUR TRAC TOR
9 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide ...
Page 10 - TO ADJUST MOWER CUT TING HEIGHT
10 OPERATION TO ADJUST MOWER CUT TING HEIGHT (See Fig. 8) The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height. TO MOVE FORWARD AND BACKWARD (See Fig. 7) The direction and speed of movement is controlled by the forward and reverse drive pedals.• Start tractor and relea...
Page 11 - TO OPERATE ON HILLS; TOWING CARTS AND OTHER AT TACH MENTS; TO STOP MOWER BLADES
11 Fig. 10 OPERATION Fig. 12 Fig. 11 TO TRANSPORT (See Figs. 3 and 12) When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po- si tion. Free wheel control is located at the rear drawbar of tractor.• Raise attachment lift to highest po...
Page 12 - BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
12 OPERATION CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP ENSURE GOOD COLD WEATHER START ING. CAUTION: Alcohol blended fuels (called gasoh...
Page 13 - PURGE TRANSMISSION; may be movement of the drive wheels.; MOWING TIPS; Always operate engine at full throttle when mow-
13 Fig. 14 OPERATION PURGE TRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is run ning. To ensure proper operation and performance, it is rec om- mend ed that the transmission be purged before operating tractor for the first time. This procedure will remove any trapp...
Page 14 - MAINTENANCE; LUBRICATION CHART; GENERAL RECOMMENDATIONS; BEFORE EACH USE
14 MAINTENANCE T RAC T 0 R 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. E N G I N E 3 2 2 2 2 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with mai...
Page 15 - TRACTOR; BLADE CARE
15 MAINTENANCE TRACTOR Always observe safety rules when per form ing any main te nance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO CHECK BRAKE” in...
Page 16 - ENGINE
16 MAINTENANCE V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG-SL. S...
Page 17 - CLEANING; Avoid all pinch points and
17 MAINTENANCE CLAMP FUEL FILTER Fig. 19 IN-LINE FUEL FILTER (See Fig. 19) The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob struct ing fuel flow to car bu re tor, re place ment is re quired. • With engine cool, remove filter and plug fuel line sec- tions. • Pla...
Page 18 - SERVICE AND ADJUSTMENTS; TO INSTALL MOWER
18 WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopp...
Page 20 - your hands with gloves and/or wrap; TO LEVEL MOWER
20 SERVICE AND ADJUSTMENTS FRONT-TO-BACK ADJUSTMENT (See Figs. 32 & 33) IMPORTANT: Deck must be level side-to-side. To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position....
Page 21 - TO CHECK BRAKE
21 SERVICE AND ADJUSTMENTS TO CHECK BRAKE If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced.You may also check brake by:• Park tractor on a level, dry concrete or paved surface, depress brake p...
Page 22 - TO REPLACE MOTION DRIVE BELT
22 Fig. 37 Fig. 38 RE TAIN ING RING WASH ERS SQUARE KEY (REAR WHEEL ONLY) AXLE COVER TO REMOVE WHEEL (See Fig. 38) • Block up axle securely.• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble.• On rear ...
Page 23 - TO START ENGINE WITH A WEAK BATTERY
23 TO START ENGINE WITH A WEAK BATTERY (See Fig. 39) WARNING : Lead-acid batteries gen er ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries. If your battery is too weak to start the engine, it should be rechar...
Page 24 - TRANSMISSION
24 TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to ru...
Page 25 - BATTERY; FUEL SYSTEM; OTHER; STORAGE
25 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING : Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in a...
Page 26 - TROUBLESHOOTING
26 PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean...
Page 28 - DECALS; WHEELS AND TIRES
28 TRACTOR - MODEL NO. YTH24V48LS (96043011600), PRODUCT NO. 960 43 01-16 DECALS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY PART NO. NO. DESCRIPTION 6 2 1 3 11 4 10 5 9 8 7 wheel_art_1-tex WHEELS AND TIRES KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 532 ...
Page 29 - TES; SCHEMATIC
29 NO TES M FUSE STARTER SOLENOID BATTERY ELECTRIC CLUTCH CLUTCH/BRAKE (PEDAL UP) REVERSE SWITCH (NOT IN REVERSE) SEAT SWITCH (NOT OCCUPIED) SHORTING CONNECTOR CHASSIS HARNESS IGNITION UNIT HOUR METER REGULATOR CHASSIS HARNESS CONNECTOR (MATING SIDE) DASH HARNESS CONNECTOR (MATING SIDE) LIGHT SWITCH...
Page 30 - ELECTRICAL
30 TRACTOR - MODEL NO. YTH24V48LS (96043011600), PRODUCT NO. 960 43 01-16 ELECTRICAL 8 1 99 100 91 2 27 90 28 55 26 43 41 24 27 25 30 33 22 79 21 40 71 34 16 42 T15S 29 With 12V Outlet Option 59 103 46 45 0 60 AMPS 60 102 105
Page 31 - KEY PART
31 TRACTOR - MODEL NO. YTH24V48LS (96043011600), PRODUCT NO. 960 43 01-16 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4 8 532 18 64-91 Box Battery 16 532 17 61-38 Switch Interlock Push-In 21 532 40 02-52 Harness Socket Light w/4152J 22 532 0...
Page 32 - CHASSIS
32 TRACTOR - MODEL NO. YTH24V48LS (96043011600), PRODUCT NO. 960 43 01-16 CHASSIS 14 130 130 130 203 208 18 15 25 207 206 3 214 204 297 191 chassis-tex_GT HUSQ II_17 130 182 176 176 175 150 130 177 176 202 5 176 176 205 151 137 137 37 194 194 178 161 36 36 199 162 196 221 162 234 234 180 194 228 228...
Page 34 - DRIVE
34 TRACTOR - MODEL NO. YTH24V48LS (96043011600), PRODUCT NO. 960 43 01-16 DRIVE 225 125 drive-tex_K46_pedal_70_r2 56 70 74 220 74 64 188 161 35 184 167 160 42 159 221 186 189 49 187 50 51 52 51 190 185 163 153 208 210 125 215 153 211 166 211 222 80 125 125 226 227 29 159 15 17 2 2 73 73 33 205 1 116...
Page 36 - SPARK ARRESTER KIT
36 TRACTOR - MODEL NO. YTH24V48LS (96043011600), PRODUCT NO. 960 43 01-16 ENGINE 1 92 12 11 41 42 85 9 29 SPARK ARRESTER KIT 92 45 90 22 62 70 71 86 69 87 2 engine-tex_Kawa-2cyl_10 18 15 91 21 20 116 14 37 28 28 37 117 KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 - - - - - - Engine KA...
Page 37 - SEAT ASSEMBLY
37 TRACTOR - MODEL NO. YTH24V48LS (96043011600), PRODUCT NO. 960 43 01-16 SEAT ASSEMBLY 2 6 1 40 10 37 37 21 21 3 41 7 8 7 8 8 8 seat-tex_6.5SL_2 44 43 1 532 42 40-71 Seat 2 532 18 01-66 Bracket Pivot Fender 3 532 14 06-75 Strap, Asm Fender 6 873 80 06-00 Nut, Lock w/Ins. 3/8-16 unc 7 532 12 41-81 S...
Page 40 - MOWER DECK
40 TRACTOR - MODEL NO. YTH24V48LS (96043011600), PRODUCT NO. 960 43 01-16 MOWER DECK 3 4 5 8 9 10 12 13 14 18 19 22 23 16 33 27 28 29 30 31 32 33 34 35 37 38 39 41 42 44 45 46 48 49 50 51 52 53 54 55 56 57 1 2 6 7 11 15 16 17 20 21 36 47 58 60 24 25 43 24 59 40 48_F_elec-Tex_2 61 62 63
Page 42 - MOWER LIFT
42 TRACTOR - MODEL NO. YTH24V48LS (96043011600), PRODUCT NO. 960 43 01-16 MOWER LIFT LIFTTEX? 2 532 42 20-27 Shaft Asm., Lift 3 532 19 52-30 Lever Asm., Lift RH 7 532 41 15-55 Grip, Lever 10 532 19 63-14 Spring Torsion 41 532 17 59-94 Nut Lift Link 87 532 19 42-09 Pin Cotter 7/16 Bow Tie Lock 88 532...
Page 43 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION; WARNING: To avoid serious injury, operate your tractor up and
43 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes great...
